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Antirust paint processing transmission tower surface and preparation method thereof

A technology for surface treatment and transmission towers, applied in the direction of anti-corrosion coatings, epoxy resin coatings, coatings, etc., can solve the problems of increasing raw material costs and labor costs, affecting the protective effect of the coating system, and poor adhesion of coatings, etc., to achieve inhibition Corrosion process, improve protection effect, good combination effect

Inactive Publication Date: 2015-03-11
WENZHOU TAICHANG TOWER MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Transmission tower is an important infrastructure for power transmission. Corrosion of transmission tower components is a frequent problem in engineering. It usually requires a lot of manpower and material resources to maintain to ensure the safe operation of the power grid. The key to protecting the corroded transmission tower is to prevent The choice of corrosion paint and the treatment of the rusted surface before painting. At present, the anti-corrosion paint primers used for the protection of rusted iron towers mostly use epoxy zinc-rich paint anti-rust primers, etc., but because the surface energy of the zinc layer is very low, many paints The poor adhesion on its surface directly affects the protective effect of the coating system. In general, it needs to be repainted after repairing with coating paint, which requires the staff to paint the antirust paint many times. Raw material costs and labor costs are increased, and a lot of time is spent. Therefore, it is necessary to develop a new type of coating, which can not only resist the corrosion of the environment on the transmission tower, but also form a higher adhesion with the surface of the transmission tower. Reduce the number of brushing and reduce the cost of painting

Method used

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  • Antirust paint processing transmission tower surface and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Example 1: A method for preparing an anti-rust coating for surface treatment of an electric transmission tower, comprising the following process steps:

[0021] (1) High-speed dispersion of film-forming resin: prepare raw materials, wherein the composition of the anti-rust paint for the surface treatment of transmission towers includes epoxy resin E-44 16%, polyvinyl butyral 7%, zinc phosphate 4%, aluminum tripolyphosphate 4%, zinc borate 2%, flaky zinc powder 35%, organic bentonite 1%, rust conversion agent 5%, solvent 21% and mixed curing agent 5%, then the prepared ring Put the oxygen resin and polyvinyl butyral into the high-speed disperser, turn on the high-speed disperser for high-speed dispersion, and make it into a powdery substance. During the high-speed dispersion, a phosphoric acid-tannic acid composite system is added as a rust conversion agent to control corrosion. The speed of the high-speed disperser is 845r / min, and the control dispersion time is 2min;...

Embodiment 2

[0028] Example 2: The rest are the same as in Example 1, except that in the step (1), the composition of the antirust paint for the surface treatment of the transmission tower includes 15% epoxy resin E-44, 6% polyvinyl butyral , 5% zinc phosphate, 4% aluminum tripolyphosphate, 2% zinc borate, 36% flaky zinc powder, 1% organic bentonite, 5% rust conversion agent, 21% solvent and 5% mixed curing agent, controlled high-speed disperser The rotation speed of the high-speed disperser is 850r / min, and the control dispersion time is 3min; in the step (2), the control speed of the high-speed disperser is 855r / min, and the control dispersion time is 7min; in the step (3), the sand milling time is controlled It is 8min; In the step (4), the rotating speed of the high-speed disperser is controlled to be 845r / min, and the dispersion time is controlled to be 7min; in the surface treatment method of the transmission tower, the thickness of the control coating layer is 80 .

Embodiment 3

[0029] Example 3: The rest are the same as in Example 1, except that in the step (1), the composition of the antirust coating for the surface treatment of the transmission tower includes 17% of epoxy resin E-44, 6% of polyvinyl butyral , 5% zinc phosphate, 4% aluminum tripolyphosphate, 2% zinc borate, 35% flaky zinc powder, 1% organic bentonite, 5% rust conversion agent, 21% solvent and 4% mixed curing agent, controlled high-speed disperser The rotation speed of the high-speed disperser is 855r / min, and the control dispersion time is 3min; in the step (2), the control speed of the high-speed disperser is 850r / min, and the control dispersion time is 8min; in the step (3), the sand milling time is controlled It is 6min; In the step (4), the rotating speed of the high-speed disperser is controlled to be 855r / min, and the dispersion time is controlled to be 8min; in the surface treatment method of the transmission tower, the thickness of the control coating layer is 85 .

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Abstract

The invention discloses antirust paint processing a transmission tower surface and a preparation method thereof, and relates to the technical field of transmission tower surface protection. The antirust paint processing the transmission tower surface comprises, 15%-17% of epoxy resin E-44, 6%-9% of polyvinyl butyral, 5%-7% of zinc phosphate, 3%-6% of aluminum triphosphate, 1%-4% of zinc borate, 20%-40% of flake zinc powder, 1%-2% of organic bentonite, 4%-7% of a corrosion conversion agent, 20%-26% of a solvent, and 4%-7% of a mixed curing agent. The paint is excellent in corrosion resistance, strong in adhesive force with the transmission tower surface, not easy to fall off and long in protective life, the preparation technology is simple and easy to operate, and automatic production can be realized.

Description

technical field [0001] The invention relates to the technical field of surface protection of electric transmission towers, in particular to an antirust coating for surface treatment of electric transmission towers and a preparation method thereof. Background technique [0002] Transmission tower is an important infrastructure for power transmission. Corrosion of transmission tower components is a frequent problem in engineering. It usually requires a lot of manpower and material resources to maintain to ensure the safe operation of the power grid. The key to protecting the corroded transmission tower is to prevent The choice of corrosion paint and the treatment of the rusted surface before painting. At present, the anti-corrosion paint primers used for the protection of rusted iron towers mostly use epoxy zinc-rich paint anti-rust primers, etc., but because the surface energy of the zinc layer is very low, many paints The poor adhesion on its surface directly affects the pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D163/02C09D129/14C09D7/12C09D5/10
CPCC09D5/106C09D7/61C09D7/62C09D7/63C09D7/70C09D163/00C08L29/14C08K13/06C08K2003/328C08K2003/327C08K2003/387C08K2003/0893C08K3/346C08K2003/329C08K5/09
Inventor 王茂法
Owner WENZHOU TAICHANG TOWER MFG
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