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Production method for non-plastic unburned ceramic product

A production method and plastic technology, applied in the field of pottery production, can solve the problems of large energy consumption, low yield, environmental pollution, etc., and achieve the effects of energy saving, process simplification, and no environmental pollution

Inactive Publication Date: 2014-10-01
李东平 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Ceramic products have their own objective laws in the production process, which can be applied within a certain range to achieve the desired effect, and can also change some of the links to achieve the desired effect. However, the most common in the traditional ceramic industry Problem - cracking and deformation, the fundamental reason is the shrinkage during the drying and firing process. Although it can be solved by optimizing the shape design, adjusting the formula, and revising the technical indicators of the process, this adjustment is limited, because It is almost impossible to prevent ceramics from shrinking during the drying and firing process, especially for cubic or larger flat products, the cracking and deformation are particularly prominent, often the yield is very low and the cost is high; at the same time, traditional ceramic production must be fired , not only consume a lot of energy, but also cause environmental pollution

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Example 1: Making a ceramic urn

[0029] (1) Preparation of raw materials:

[0030] Silicon carbide and clinker powder are ground to 40 mesh, and the fineness of quartz, talc, industrial magnesium oxide (light burnt powder) and calcite is 200 mesh. Weigh 60 kg of industrial magnesium oxide, 25 kg of quartz, 6 kg of silicon carbide, and Material powder 5kg, talc 2kg, calcite 2kg, this is component A;

[0031] Add magnesium chloride and water with a neutral pH value to prepare 50kg of magnesium chloride solution with a pH of 25 degrees, add 0.2kg of sodium silicate (water glass), stir evenly, add 0.5kg of defoamer, stir evenly, and make a liquid Raw material, this is component B;

[0032] (2) After the B component is prepared, within 72 hours, add the A component powder into the prepared B in sequence according to the order of specific gravity from small to large, that is, industrial magnesium oxide, talc, clinker powder, calcite, silicon carbide, and quartz. In the c...

Embodiment 2

[0036] Example Two: Making Ceramic Sculptures

[0037] (1) Preparation of raw materials:

[0038] Silicon carbide and clinker powder are ground to 50 mesh, and the fineness of quartz, talc, industrial magnesia and calcite is 250 mesh. Weigh 50kg of industrial magnesia, 25kg of quartz, 10kg of silicon carbide, 5kg of clinker powder, Talc 5kg, calcite 5kg, this is component A;

[0039] Magnesium chloride is added with clear water with a neutral pH value to prepare 50 kg of magnesium chloride solution with a temperature of 28 degrees. Add 0.15 kg of sodium silicate and stir evenly. Add 0.5 kg of defoamer and stir evenly to form a liquid raw material. This is B component;

[0040] (2) After the component B is prepared, within 72 hours, add the component A powder into the prepared component B solution in order of specific gravity from small to large, let it stand for 5 minutes and then stir for 5-10 minutes to get slurry, spare;

[0041] (3) Pour the obtained slurry into a mol...

Embodiment 3

[0043] Example 3: Making a large hexagonal landscape pot

[0044] (1) Preparation of raw materials:

[0045] Silicon carbide and clinker powder are ground to 30 mesh, quartz and industrial magnesia are 180 mesh, weigh 110kg of industrial magnesia, 40kg of quartz, 30kg of silicon carbide and 20kg of clinker powder, this is group A Minute;

[0046] Magnesium chloride is added with clear water with a neutral pH value to prepare 100 kg of magnesium chloride solution with a temperature of 25 degrees. Add 0.3 kg of sodium silicate and stir evenly. Add 1.5 kg of defoamer and stir evenly to form a liquid raw material. This is B component;

[0047] (2) After the component B is prepared, within 72 hours, add the component A powder into the prepared component B solution in order of specific gravity from small to large, let it stand for 10 minutes and then stir for 5-8 minutes. Obtain slurry, spare;

[0048] (3) Pour the obtained slurry into a mold made of heat-treated wood that is non...

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PUM

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Abstract

The invention discloses a production method for a non-plastic unburned ceramic product. The ceramic product is produced by adding a liquid raw material composed of magnesium chloride, sodium silicate and defoamer in poor raw materials of industrial magnesium oxide, quartz, silicon carbide and chamotte powder, and injecting in a non-water-absorbent material die by a solid grouting method. The method disclosed by the invention is capable of producing cubic ceramic products and large product ceramic arts, has the advantages of being simplified in procedures, simple and easy to learn, energy-saving and environment-friendly, low in cost, wide in application range and the like, and is capable of providing more better choices for consumers, and good in social benefits and economic benefits.

Description

technical field [0001] The invention relates to a method for making pottery products, in particular to a method for making non-plastic non-fired pottery products. Background technique [0002] The ceramic industry is an important part of the silicic acid industry, and ceramics is a general term for clay products such as pottery, stoneware and porcelain. Pottery production has a long history in our country. The ceramic craft in the traditional sense consists of four basic parts: raw material processing, molding, firing, and decoration. The raw materials used include plastic raw materials, non-plastic raw materials (barren raw materials), and flux raw materials. Ceramic products have their own objective laws in the production process, which can be applied within a certain range to achieve the desired effect, and can also change some of the links to achieve the desired effect. However, the most common in the traditional ceramic industry Problem - cracking and deformation, the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/04C04B35/622
Inventor 李东平张翠云
Owner 李东平
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