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Electroslag welding solid wire for low-temperature steel plate

A technology of solid welding wire and electroslag welding, which is applied in the direction of welding medium, welding equipment, welding/cutting medium/material, etc., and can solve the problems of slow cooling rate of weld seam, coarsening of weld seam structure, deterioration of low temperature toughness of weld seam, etc. problem, to achieve good overall performance

Active Publication Date: 2013-10-16
INST OF RES OF IRON & STEEL JIANGSU PROVINCE
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AI Technical Summary

Problems solved by technology

However, due to the excessive welding heat input in the electroslag welding process, the cooling rate of the weld seam is too slow, the weld seam structure is coarsened, and the low temperature toughness of the weld metal is deteriorated.
[0003] At present, Japan has related technologies related to electroslag welding wire, for example: JP8164497A discloses a kind of electroslag welding wire that can be used for electroslag welding with large heat input, but it is only limited to the welding of steel for rails of medium carbon Cr-Mo series; JP59179289A discloses a Cu-Cr-Ni solid core wire for electroslag welding with medium carbon, but the low-temperature toughness of the weld metal made by the two kinds of wires is insufficient
In order to improve the impact toughness of the weld metal, for example: JP2003340592A and JP2004058142A adopt the Mo+Ti+B technical route, and try to suppress the formation of pro-eutectoid ferrite during the cooling process of the weld metal by comprehensively adding Cr, V and Nb , Promote the nucleation of intragranular ferrite, so that the 0°C impact energy of the weld metal of the welded joint is ≥ 100J; JP2009154199A studies the influence of the balance between Ti, B and Al elements on the toughness of the electroslag weld metal, and develops A low-carbon non-copper-coated solid wire, the impact energy of the weld metal at 0 °C is ≥ 70J; and JP2009045671A is based on the Mo+Ti+B technology route, by adding strong deoxidizers Mg, Ca or REM, to To enhance the nucleation of intragranular ferrite, the 0°C impact energy of the weld metal of the 60mm steel plate welded by this welding wire is ≥100J. Impact properties at 0°C
[0004] In recent years, with the construction of large bridges, buildings and marine projects along the river and coastal areas, in order to improve welding efficiency, electroslag welding has also been gradually applied to the construction of these structures; these structures require steel plates and their welded joints to meet- 40°C impact performance requirements (i.e. -40°C impact absorption energy ≥ 47J), obviously the above welding wire cannot meet such requirements

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  • Electroslag welding solid wire for low-temperature steel plate
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Examples

Experimental program
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Effect test

Embodiment 1

[0029] A 100-ton electric furnace is used to make steel through continuous casting to produce a billet, and a solid core wire with a diameter of 1.6mm is produced through rolling, wire drawing, copper plating and other processes. The main chemical composition (weight percent) of the welding wire is: C0.06, Si0.42, Mn0.87, P0.013, S0.007, Ni4.2, Mo0.45, N0.0045, Zr0.02, Ti0. 2, B0.008, the balance is iron and unavoidable impurities.

[0030] The electroslag welding process parameters are shown in Table 1. Vertical butt welding tests were carried out on ship plate EH40 with thickness specifications of 60mm and 80mm respectively. The composition of the steel plate contains 0.08%C, 0.25%Si, 1.5%Mn, 0.01%P, 0.006%S, and an appropriate amount of elements such as Nb and Ti; the yield strength of the steel plate is ≥400MPa, the tensile strength is ≥520MPa, and the elongation is ≥26% , -40 ℃ impact energy ≥ 300J.

[0031] After welding, the electroslag welded joints were sampled for ...

Embodiment 2

[0033] A 100-ton electric furnace is used to make steel through continuous casting to produce a billet, and a solid core wire with a diameter of 1.6mm is produced through rolling, wire drawing, copper plating and other processes. The main chemical composition (weight percent) of the welding wire is: C0.07, Si0.55, Mn1.0, P0.010, S0.008, Ni4.6, Mo0.35, N0.0035, Zr0.04, Ti0. 12, B0.006, and the balance of iron and unavoidable impurities.

[0034] The parameters of the electroslag welding process are shown in Table 1. Vertical butt joint tests were carried out on ship plates with thickness specifications of 60mm and 80mm respectively. The chemical composition and mechanical properties of the steel plate are the same as in Example 1.

[0035] After welding, the electroslag welded joints were sampled for transverse tensile test and impact test of weld metal. The transverse tensile properties and impact properties are shown in Table 2.

Embodiment 3

[0037]A 100-ton electric furnace is used to make steel through continuous casting to produce a billet, and a solid core wire with a diameter of 1.6mm is produced through rolling, wire drawing, copper plating and other processes. The main chemical composition (weight percent) of the welding wire is: C0.05, Si0.45, Mn0.75, P0.009, S0.005, Ni3.5, Mo0.55, N0.0042, Zr0.06, Ti0. 22, B0.008, and the balance of iron and unavoidable impurities.

[0038] The parameters of the electroslag welding process are shown in Table 1. Vertical butt joint tests were carried out on ship plates with thickness specifications of 60mm and 80mm respectively. The chemical composition and mechanical properties of the steel plate are the same as in Example 1.

[0039] After welding, the electroslag welded joints were sampled for transverse tensile test and impact test of weld metal. The transverse tensile properties and impact properties are shown in Table 2.

[0040] It can be seen from Table 2 that the...

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Abstract

The invention discloses an electroslag welding solid wire for a low-temperature steel plate. The solid wire comprises the chemical components in percentage by weight as follows: 0.04%-0.08% of C, 0.20%-0.60% of Si, 0.5%-1.5% of Mn, less than or equal to 0.02% of P, less than or equal to 0.015% of S, 0.20%-0.60% of Mo, 3.5%-5.5% of Ni, 0.10%-0.30% of Ti, 0.005%-0.02% of B, less than or equal to 0.005% of N, 0.005%-0.2% of Zr and the balance of Fe and inevitable impurities. The solid wire is used for welding the steel plate with the thickness of less than or equal to 80 mm; the minus 40 DEG C impact absorbing energy of a weld metal of a welded joint is larger than or equal to 180 J; the tensile strength of the welded joint is larger than or equal to 565 MPa; when the strength is guaranteed, the weld metal has excellent low-temperature toughness; and the solid wire can be widely applied to electroslag welding processing of steel plates in the fields such as ships, oceaneering, buildings and bridges in cold areas and the like.

Description

technical field [0001] The invention relates to a solid welding wire for electroslag welding used for low-temperature steel plates, in particular to a solid welding wire for electroslag welding which can ensure excellent low-temperature impact toughness of weld metal at -40°C, and belongs to the field of welding materials. Background technique [0002] Because it can significantly improve welding efficiency and save costs, high heat input welding technologies such as electroslag welding have been widely used in industries such as construction, bridges, and ships. However, due to the excessive welding heat input in the electroslag welding process, the cooling rate of the weld seam is too slow, the weld seam structure is coarsened, and the low temperature toughness of the weld metal is deteriorated. [0003] At present, Japan has related technologies related to electroslag welding wire, for example: JP8164497A discloses a kind of electroslag welding wire that can be used for e...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/30
Inventor 张宇潘鑫李小宝
Owner INST OF RES OF IRON & STEEL JIANGSU PROVINCE
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