Method for controlling heat crack and residual stress of Fe-based fusion-repair layer via ultrasonic impact

Abstract

The invention discloses a method for controlling the heat crack and residual stress of a Fe-based fusion-repair layer via an ultrasonic impact, which belongs to the field of process technology. The method comprises the following steps of: step 1, controlling installation for an ultrasonic impact gun for heat crack; step 2, controlling installation for an ultrasonic impact gun for residual stress; and step 3, performing impact treatment on the Fe-based self-fluxing alloy powder fusion-repair layer having a thickness of 0.5-3 mm during a welding process. The method disclosed by the invention has the following advantages that (1) the heat crack tendency of the Fe-based self-fluxing alloy powder fusion-repair layer caused by the difference of material parameters with matrix metal can be suppressed; (2) the surface residual tensile stress of the fusion-repair layer can be reduced, and the working life of a workpiece can be prolonged simultaneously; and (3) the crystalline grain diameter of the fusion-repair layer can be reduced, and the ductility and toughness of the fusion-repair layer can be improved based on improvement for the wear resistance of the fusion-repair layer.

Description

technical field [0001] The invention belongs to the field of welding technology, and in particular relates to a method for controlling thermal cracking and residual stress of an Fe-based repaired layer by ultrasonic impact. Background technique [0002] Fatigue fracture, wear, corrosion, and oxidation of materials generally start from the surface, and the resulting damage and loss are astonishing. Corrosion alone consumes more than 100 million tons of metal every year in the world. Therefore, the use of various surface strengthening technologies to improve the surface properties of materials and strengthen the surface protection of materials is of great significance to the fatigue damage, wear and corrosion of materials. [0003] However, if the composition of the surfacing material is different from that of the base material, a transition layer with a structure and performance different from that of the base material or the surfacing layer must be produced during surfacing....

AI Technical Summary

Problems solved by technology

Because these differences will affect the thermal cycle process and crystallization conditions during the surfacing process, resulting in increased welding stress and reduced joint quality

Fe-based self-fluxing alloy powder cladding process is prone to some quality defects, such as pores, inclusions, cracks, composition segregation, etc.

The surface hardness of the cladding layer is high, and the crack resistance is poor. The alloy powder contains high carbon, silicon and boron elements, which form alloy compounds with other alloy elements. These alloy compounds have high hardness, poor toughness, and tend to produce cracks. Big

And there is a large residual stress after welding, which has a serious impact on the life of the workpiece and post-welding processing

[0004] The solution to cracks in the cladding layer is basically based on the addition of alloying elements and the adjustment of the welding process, but it is difficult to fundamentally solve the problem of cracks in the cladding layer in actual welding production

The adjustment of welding residual stress is difficult to adopt the method of post-weld heat treatment due to the difference in material parameters between the cladding layer and the base material.

Therefore, these processes have some effects in controlling the thermal cracking and residual stress of the Fe-based self-fluxing alloy powder repair layer, but they all have limitations and low efficiency.

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