Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Composite natural fibre bed core and preparation method thereof

A natural fiber, bed core technology, applied in mattresses, spring mattresses, other seating furniture, etc., can solve the problems of coconut palm fiber susceptible to moisture and mildew, poor air permeability and elasticity, harmful to human health, etc., and achieve good moisture absorption. Breathability, good air permeability, not easy to delaminate

Inactive Publication Date: 2013-09-04
SUZHOU MOWEI NATURAL FIBER MATERIAL
View PDF7 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the above-mentioned polyester fiber coconut palm board solves the problem of using glue and hard quality of the coconut palm mattress, the coconut palm fiber itself is susceptible to moisture, mildew, and long-term insect deterioration. Long-term use is harmful to human health, and the mattress is easily deformed, and the air permeability and Elasticity is also poor

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Composite natural fibre bed core and preparation method thereof
  • Composite natural fibre bed core and preparation method thereof
  • Composite natural fibre bed core and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A kind of composite natural fiber bed core, comprises an intermediate layer 2 and is arranged on the surface layer of intermediate layer 2 upper surface and lower surface, and described surface layer is made up of following components by weight percentage: 15% PLA fiber and 85% jute fiber , The middle layer 2 is composed of the following components by weight percentage: 50% coconut palm fiber, 25% bamboo fiber, 10% jute fiber and 15% PP fiber.

[0034] Its preparation method comprises the following steps:

[0035] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-laid, carded, air-laid, and needle-punched to prepare the non-woven layers of the upper surface layer 1 and the lower surface layer 3 respectively. The non-woven layers of surface layer 1 and lower surface layer 2 use 15% PLA fiber and 85% jute fiber, and the needle punching density in the needle punching process is 88 punches / cm 2 ;

[0036]In the second step...

Embodiment 2

[0053] A composite natural fiber bed core, comprising an intermediate layer 2 and a surface layer arranged on the upper surface of the intermediate layer 2, the surface layer is composed of the following components by weight percentage: 40% PP fibers and 60% flax fibers, the The middle layer 2 is composed of the following components by weight percentage: 30% coconut palm fiber, 20% bamboo fiber, 10% flax fiber and 40% ES fiber.

[0054] Its preparation method comprises the following steps:

[0055] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-laid, carded, air-laid, and needle-punched to prepare the non-woven layers of the upper surface layer 1 and the lower surface layer 3 respectively. The non-woven layer of surface layer 1 adopts 40% PP fiber and 60% flax fiber, and the needle punching density in the needle punching process is 150 punches / cm 2 ;

[0056] In the second step, according to the ratio of 30% coconut palm f...

Embodiment 3

[0071] A composite natural fiber bed core, comprising an intermediate layer 2 and a surface layer arranged on the lower surface of the intermediate layer 2, the surface layer is composed of the following components by weight percentage: 35% 4080 fiber and 65% hemp fiber, the The middle layer 2 is composed of the following components by weight percentage: 25% coconut palm fiber, 25% bamboo fiber, 25% hemp fiber and 25% ES fiber.

[0072] Its preparation method comprises the following steps:

[0073] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-laid, carded, air-laid, and needle-punched to prepare the non-woven layer of the upper surface layer 1 and the lower surface layer 3 respectively, wherein the lower surface layer The non-woven layer of surface layer 3 adopts 40% 4080 fiber and 60% hemp fiber, and the needle punching density in the needle punching process is 44 punches / cm 2 ;

[0074] In the second step, according to...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Lengthaaaaaaaaaa
Finenessaaaaaaaaaa
Finenessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a composite natural fibre bed core, which comprises at least one interface layer and surface layers equipped on the upper surface or lower surface of the interface layer, and the surface layer is a nonwoven layer which is composed of the following components by weight percent: low melting point fiber 15-40% and fibriia 60-85%, and the interface layer is composed of the following components by weight percent composite natural fibre 60-85% and low melting point fiber 15-40%, and the composite natural fibre is composed of coconut fiber, bamboo fibril and fibriia, and the ratio between coconut fiber: bamboo fibril: fibriia is 1:1:1-3:2:1. The invention also discloses a preparation method of natural fibre bed core, which comprises the following steps: respectively preparing each layer containing the up and down surface layer and the interface layer, and then paving in sequence, drying by baking oven, cold rolling, cooling, cutting, examining and packing. The natural fibre bed core and the preparation method solve the technology problems such as easy layering and fracture, less elasticity, bad permeability, mildew and insect generation, etc. in the present mattress.

Description

technical field [0001] The invention relates to a bed core, in particular to a bed core prepared by using composite natural fibers and a preparation method thereof. Background technique [0002] At present, most of the fiber bed cores are made of traditional coconut palm mattresses. Coconut palm mattresses need to be bonded with a lot of glue. If they are used for a long time, they will cause harm to human health. , and easy to collapse, easy to break, and relatively hard, poor elasticity, narrow range of use, more suitable for hard mattress filling materials. [0003] Publication number is that the patent of CN102174729A discloses a kind of polyester fiber coir palm board, and it comprises three layers, and upper and lower two layers of material are identical, all are to adopt low-melting point two-component skin-core fiber and three-dimensional crimped round hollow fiber; The middle layer material is Low melting point bicomponent sheath-core fiber and coir fiber. Althoug...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): A47C27/12B68G3/00B68G7/02
Inventor 刘国忠陈红武
Owner SUZHOU MOWEI NATURAL FIBER MATERIAL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products