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Metal protection lubricant as well as preparation method and application thereof

A metal protection and lubricant technology, applied in the direction of lubricating compositions, etc., can solve the problems of metal forming surface and mold surface damage, protection of lubricant erosion, metal blank erosion, etc., to prolong the protection time, avoid metal erosion, The effect of metal erosion reduction

Active Publication Date: 2014-12-31
北京玻璃研究院有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, these protective lubricants used are generally easy to corrode the metal blank during the heating process, and form new substances to cause further damage to the metal forming surface and the mold surface, for example, silicic acid commonly used in these protective lubricants Salt glass and borate glass raw materials cause serious corrosion to metals due to their strong alkalinity, and the eroded parts are extremely difficult to clean
Especially under high temperature conditions such as 1000°C, the corrosion phenomenon of existing protective lubricants is more serious

Method used

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  • Metal protection lubricant as well as preparation method and application thereof
  • Metal protection lubricant as well as preparation method and application thereof
  • Metal protection lubricant as well as preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A metal protective lubricant, the weight percentage of its raw material components is shown in Table 1.

[0028] Among the above-mentioned metal protective lubricants, the softening temperature of the raw lead glass is 500°C and the flow temperature is 800°C, so that it can satisfy the softening range of 500°C to 600°C and the flow temperature range of 800°C to 880°C, so that the metal protective lubricant can be lubricated. The softening temperature of the agent is controlled.

[0029] A method for preparing the above-mentioned metal protective lubricant is: the raw materials shown in Table 1 are added to the ball-milling jar in the order of the mixture of lead glass and cordierite, chromium oxide, clay, and water for ball milling for 3 hours, and then M60 is added to continue ball milling. In 15 minutes, the metal protective lubricant was obtained.

[0030] In the preparation method of above-mentioned metal protective lubricant:

[0031] The preparation of raw lead ...

Embodiment 2

[0036] A kind of metal protective lubricant, its raw material component weight ratio and performance testing result are shown in table 1, its basic preparation method and performance testing method are the same as embodiment 1, difference is:

[0037]In the above-mentioned metal protective lubricant, the softening temperature of the raw lead glass is 600°C, and the flow temperature is 880°C;

[0038] In the preparation method of above-mentioned metal protective lubricant:

[0039] The ball milling time of each raw material shown in table 1 was 3.5 hours in the ball milling tank, and the ball milling time continued for 25 minutes after adding M60;

[0040] In the preparation of raw material lead glass, the raw materials of lead glass shown in Table 1 are fully melted in a carbon rod furnace at 1050°C;

[0041] In the preparation of raw material cordierite, the raw material of cordierite shown in Table 1 is fully melted in a molybdenum rod furnace at 1650°C;

[0042] Lead glas...

Embodiment 3

[0044] A kind of metal protective lubricant, its raw material component weight ratio and performance testing result are shown in table 1, its basic preparation method and performance testing method are the same as embodiment 1, difference is:

[0045] In the above-mentioned metal protective lubricant, the softening temperature of the raw lead glass is 550°C, and the flow temperature is 840°C;

[0046] In the preparation method of above-mentioned metal protective lubricant:

[0047] The ball milling time of each raw material shown in table 1 was 4 hours in the ball mill, and the ball milling time was 40 minutes after adding M60;

[0048] In the preparation of raw material lead glass, the raw materials of lead glass shown in Table 1 are fully melted in a carbon rod furnace at 1000°C;

[0049] In the preparation of raw material cordierite, the raw material of cordierite shown in Table 1 is fully melted in a molybdenum rod furnace at 1550°C;

[0050] Lead glass, cordierite, Gr t...

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Abstract

The invention relates to a metal protection lubricant for preventing metals from being damaged when being machined and forged as well as a preparation method and an application of the metal protection lubricant. The metal protection lubricant comprises the following raw material components: lead glass, cordierite, Gr2O3, clay, methylcellulose and water. The metal protection lubricant not only isolates the external atmosphere to protect metal profile matrixes, but also functions as a good lubricant which has the abrasion reduction function in thermal deformation machining, the metal protection time is greatly prolonged, metal erosion is prevented, and moreover the metal protection lubricant can automatically drop off after being forged, so that later treatment procedures caused by coating are canceled, the protection of the properties of metals is sufficiently achieved, the forging quality is effectively improved, the surface effect in metal forming is optimized, and the quality of a product is improved, and the service life of a product, such as a die, which is forged in such a mode is prolonged, and therefore, the metal protection lubricant is applicable to popularization and application in relevant fields.

Description

technical field [0001] The invention relates to a metal protective lubricant, a preparation method and an application thereof, in particular to a metal protective lubricant for protecting metal processing and forging from damage, a preparation method and an application thereof. Background technique [0002] At present, in the field of metal profile processing such as alloy steel, since the profiles contain S, P, C and other substances to varying degrees, if these trace substances are oxidized, they will directly affect the performance of the metal profiles, for example, aerospace parts The main components of special abrasive steel are C, Cr, Mo and AI alloy structural steel. During the high temperature forging process, the S, P, C precipitation and metal oxidation in its structure have great effects on the metal performance and forming effect, as well as the service life of the mold. Therefore, it is necessary to take effective protective measures for the processing and forg...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M173/02
Inventor 赵小齐于晓杰王咏丽张然邱洪柱王琦
Owner 北京玻璃研究院有限公司
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