Permanent violet product synthesis and production process

A production process, permanent violet technology, applied in the direction of organic dyes, etc., can solve the problems of reduced actual purity, many by-products, large consumption, etc., to improve yield and purity, increase yield and purity, and reduce reaction time Effect

Inactive Publication Date: 2013-05-08
MAANSHAN JINPU NEW MATERIAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

U.S. Patent (5254700) introduces that carbazole is dissolved in aromatic hydrocarbon solvents such as o-dichlorobenzene, and reacted with ethyl chloride at about 100°C under the action of lye and phase transfer catalyst quaternary ammonium salt to obtain 9-ethyl carbazole. The yield reaches 99.6%. Although this method has a high yield and good quality, it has the disadvantages of poisonous solvent ortho-dichlorobenzene, complicated operation, and difficult control of process parameters.
Chinese patent (CN1415605A) discloses a preparation method of 9-ethylcarbazole, which mainly uses benzyltriethylammonium chloride, polyethylene glycol, surfactant and ethanol as catalysts, and carbazole, 40%NaOH The aqueous solution and the catalyst are mixed, and bromoethane is added dropwise under stirring to obtain 9-ethylcarbazole, and the yield can reach 98.0%. This method uses benzene as a solvent, and its toxicity is relatively high
Xie Qiusheng (Dye and Dyeing, 2003, 40(4), 198~200) used dichloroethane as solvent, and nitrated with 65%~68% concentrated nitric acid at about 10°C to obtain the target product, but the yield was reported as 101.6%, its reason is to adopt the nitration of concentrated nitric acid to be easy to produce polynitrocarbazole by-product, and make total yield greater than 100%, although use the nitration of concentrated nitric acid to shorten reaction time, the polynitrocarbazole by-product of generation It is difficult to separate from mononitroc

Method used

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  • Permanent violet product synthesis and production process
  • Permanent violet product synthesis and production process
  • Permanent violet product synthesis and production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] (1) Alkylation: by figure 2 The synthesis of a kind of permanent violet product of the present invention shown and the process flow sheet of the alkylation step of the production process find out that in the three-necked flask of 1000mL equipped with agitator and condenser tube, add successively 68.4g (400mmol) of 1 , 2,3,4-tetrahydrocarbazole, 160mL of toluene, 400mL of 45% NaOH aqueous solution, 60mL of polyethylene glycol-600, 48g (440mmol) of bromoethane, heated to 100°C for 4h, after the reaction , the reaction solution was layered, and the toluene in the organic phase was evaporated for recycling to obtain the crude product of 9-ethyl-1,2,3,4-tetrahydrocarbazole, which was recrystallized with ethanol to obtain 78.88g (yield=99.1% ) high-purity 9-ethyl-1,2,3,4-tetrahydrocarbazole.

[0043] (2) Nitrification: by image 3 The synthesis of a kind of permanent violet product of the present invention shown and the process flow diagram of the nitration steps of the pr...

Embodiment 2

[0048] The reaction steps of embodiment 2 are the same as embodiment 1.

[0049] (1) Alkylation: Add 68.4g (400mmol) of 1,2,3,4-tetrahydrocarbazole, 160mL of toluene, and 400mL of 50% NaOH to a 1000mL three-necked flask equipped with a stirrer and a condenser Aqueous solution, 60mL of polyethylene glycol-600, 48g (440mmol) of ethyl bromide, heated to 80°C and reacted for 5h. After the reaction, the reaction solution was separated, and the toluene in the organic phase was evaporated for recycling to obtain 9-ethane The crude product of 1,2,3,4-tetrahydrocarbazole was recrystallized from ethanol to obtain 78.56g (yield=98.7%) of high-purity 9-ethyl-1,2,3,4-tetrahydrocarbazole azole.

[0050] (2) Nitration: In a 2000mL three-necked flask equipped with a stirrer and a condenser tube, 34g (400mmol) NaNO 3 Dissolve the solid in 960mL of a mixed solution of acetic acid and acetic anhydride (volume ratio = 1:1), then add 83.58g (420mmol) 9-ethyl-1,2,3,4-tetrahydrocarbazole very slow...

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Abstract

The invention discloses a permanent violet product synthesis and production process. 1,2,3,4-tetrahydrocarbazole is used as an initial raw material, and undergoes alkylation, nitration, reduction, condensation cyclization and dehydrogenation technologies. Bromoethane is added in an alkylation step to carry out alkylation, sodium nitrate is added in a nitration step to carry out a nitration reaction, SnCl2 is added in a reduction step to carry out a reduction reaction, tetrachlorobenzoquinone is added in a condensation cyclization step to carry out a reaction in order to obtain a condensation product, and tetrachlorobenzoquinone is selected in a dehydrogenation step as a dehydrogenation agent. 1,2,3,4-tetrahydrocarbazole is adopted as a raw material, and the benzene ring of 1,2,3,4-tetrahydrocarbazole mainly undergoes the nitration technology, so generated byproducts are less, and the yield and the purity of the product are improved; and the permanent violet product synthesis and production process has the advantages of improvement of the problems comprising many byproducts, difficult separation and purification, low final product yield and the like of previous processes, less byproducts of all the steps, easy separation even direct access to a next step reaction without separation, and substantial increase of the yield and the purity of the final product.

Description

technical field [0001] The invention relates to a production method of an organic purple pigment, in particular to a synthesis process scheme of permanent violet RL. Background technique [0002] Permanent Violet RL belongs to the high-grade organic pigment series of dioxazines, and the pigment index is C.I.pv-23#. It has outstanding coloring strength and brightness, excellent heat resistance, permeation resistance and good light fastness, and its performance is very good. It has a wide range of applications. , rubber, textile printing, solvent volume, water-based ink, packaging printing and other fields are popular varieties, and are also suitable for offset printing, gravure printing, flexographic printing, and are currently one of the most expensive pigments in the international market. The finest violet pigment ever used in the industry. [0003] The chemical structural formula of permanent violet RL is as follows: [0004] [0005] From the invention of this struc...

Claims

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Application Information

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IPC IPC(8): C09B67/20
Inventor 张千峰夏佳美范芳芳陈传华
Owner MAANSHAN JINPU NEW MATERIAL TECH
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