Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

High-performance magnesium alloy welding active agent

A technology of activator and magnesium alloy, which is applied in welding equipment, welding medium, welding equipment, etc., can solve problems such as the decrease of molten pool temperature gradient, adverse effects on welded joint structure and performance, and poor thermal conductivity of activator

Inactive Publication Date: 2012-09-26
CHONGQING UNIV
View PDF4 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The above research mainly solves the problems of shallow penetration and low welding efficiency of TIG welding, but the coverage of active agent in the process of magnesium alloy active welding often has adverse effects on the structure and performance of welded joints.
For example: due to the poor thermal conductivity of the active agent, it covers the surface of the molten pool, which reduces the temperature gradient of the molten pool and reduces the cooling rate of the molten pool, resulting in severe coarsening of the grains in the fusion zone of the magnesium alloy.
This phenomenon greatly reduces the mechanical properties of welded joints.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-performance magnesium alloy welding active agent
  • High-performance magnesium alloy welding active agent
  • High-performance magnesium alloy welding active agent

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0018] Active agent weight ratio is MnCl 2 : 70% and ZnO: 30%. MnCl 2 and ZnO active agent powder are fully ground and mixed in proportion, and then acetone is added to the mixture to make it into a paste. Then use a flat brush to evenly coat the pasty active agent on the upper surface of the sample, the coating width is about 40 mm, and the average coating amount of the active agent is 6 mg cm -2 . Solder after the acetone evaporates.

[0019] The welding specifications adopted for TIG welding of AZ31 magnesium alloy plates with a plate thickness of 6 mm are as follows:

[0020]

[0021] Under such welding specification conditions, the weld width decreases after coating the compound active agent, and the corrugation of the weld surface is fine and smooth ( Figure 1-3 ). The penetration depth of the weld coated with compound activator is 62.5% higher than that of the weld without activator, and 30% higher than that of the weld coated with single activator ( Figure ...

example 2

[0023] Active agent weight ratio is MnCl 2 : 65% and CaF 2 : ZnO. MnCl 2 and ZnO active agent powder are fully ground and mixed in proportion, and then acetone is added to the mixture to make it into a paste. Then use a flat brush to evenly coat the pasty active agent on the upper surface of the sample, the coating width is about 40 mm, and the average coating amount of the active agent is 6 mg cm -2 . After the acetone volatilizes, perform welding; the welding parameters are the same as in Example 1.

example 3

[0025] Active agent weight ratio is MnCl 2 : 75% and ZnO: 25%. MnCl 2 and ZnO active agent powder are fully ground and mixed in proportion, and then acetone is added to the mixture to make it into a paste. Then use a flat brush to evenly coat the pasty active agent on the upper surface of the sample, the coating width is about 40 mm, and the average coating amount of the active agent is 6 mg cm -2 . After the acetone volatilizes, perform welding; the welding parameters are the same as in Example 1.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a novel active agent for improving the welding performance of magnesium alloy argon tungsten-arc welding, belonging to the welding technology of active agents. The novel active agent is characterized by consisting of MnCl2 and ZnO, wherein the active agent has the weight ratio of MnCl2 to ZnO of (65%-75%); (25%-35%). A preparation method of the novel active agent comprises the following steps of: grinding MnCl2 and ZnO active agent powder, mixing in proportion, and adding acetone into a mixture, so that the active agent is pasty; evenly coating the pasty active agent on the surface of a sample by a flat hair bush, wherein the coating width is about 40mm, and the average coating quantity of the active agent is 6mg / cm<-2>; and carrying out argon tungsten-arc welding after the acetone is volatilized. Compared with the welding joint which is uncoated with the active agent, the tensile property of the welding joint obtained by the welding technology is improved by 22.8%. Compared with the welding joint which is coated with the single active agent, the tensile property of the welding joint is improved by 60.7%. The difficulties of the high possibility of the narrow melting depth in the magnesium alloy TIG (tungsten-arc welding) welding and the high possibility of the coarse crystalline grains in the A-TIG (argon tungsten-arc welding) welding can be solved.

Description

technical field [0001] A new active agent for improving the welding performance of argon tungsten arc welding of magnesium alloys. Including the following process, it is characterized in that: before welding, the MnCl 2 and ZnO active agent powder are milled and mixed in proportion, and then acetone is added to the mixture to make it into a paste. Then use a flat brush to evenly coat the pasty active agent on the upper surface of the sample, the coating width is about 40 mm, and the average coating amount of the active agent is 6 mg cm -2 . Argon tungsten arc welding is performed after the acetone evaporates. Background technique [0002] Magnesium alloys have attracted increasing attention due to their low specific gravity, good processing performance, and abundant natural reserves. Compared with other metal materials and engineering plastics, magnesium alloy has high specific strength and specific stiffness, excellent damping and shock absorption, electromagnetic shiel...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23K35/362B23K9/167
Inventor 沈骏李诗增
Owner CHONGQING UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products