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Method for manufacturing positive electrode of solar cell in printing manner

A technology of solar cells and solar cells, which is applied to the printing, printing, and circuits of special varieties of printed matter, which can solve the problems affecting the strength and tension of the screen, reduce the series resistance, and reduce the shading area, etc., so as to reduce production costs , reduce series resistance, improve the effect of preparation efficiency

Inactive Publication Date: 2012-07-04
浙江搏路尚新能源有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The latest screen printing process uses a screen design that increases the number of grid lines to print electrodes to reduce series resistance, but after increasing the number of grid lines, the width of the grid lines needs to be reduced accordingly so as not to produce larger electrodes The shading area; however, to further reduce the width of the grid line and ensure the height of the grid electrode, it is difficult to achieve by the traditional screen printing process; this is mainly due to the nature of the screen printing process, the currently used screen The wire diameter of the screen is generally around 25 μm. If you want to continue to reduce the width of the screen printing, you must reduce the wire diameter of the screen, and the reduction of the wire diameter of the screen will affect the strength and tension of the screen.
[0005] On the basis of the traditional screen printing sintering process, some researchers have disclosed Chinese patent CN 101447531 A (disclosure date 20090603) and Chinese patent CN 101807627 A (disclosure date 20100818), by introducing electroplating and sputtering into the screen printing process process, which can produce thinner grid lines with a larger aspect ratio, but due to the introduction of electroplating and sputtering processes, its production cost is also greatly increased
Some researchers also disclosed the Chinese patent CN 201868440 U (publication date 20110615), which reduces the shading area and reduces the series resistance by setting a gradient structure of fine grid lines with a width of 40-90 μm, thereby improving the photoelectricity of solar cells. Conversion efficiency, but its role is limited due to the fact that the gate preparation method has not been changed

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Place a monocrystalline silicon solar cell with a size of 125 on the printing table and fix it, then move the printing table so that the solar cell is placed under the print head, and the distance between the solar cell and the nozzle of the print head is 2000 μm; print The CCD image sensor on the head recognizes the mark on the monocrystalline silicon solar cell, so as to determine and adjust the relative position of the print head and the cell; on the basis of determining the relative position, the printing platform and the print head move toward each other, so that the single The distance between the crystalline silicon solar cell and the nozzle of the print head is moved to about 10 μm; by applying pressure to the inside of the print head, the electrode paste in the print head flows out from the nozzle of the print head and contacts the upper surface of the solar cell; then Then move the printing table and the printing head in the opposite direction. When the relativ...

Embodiment 2

[0026] In a method similar to Example 1, a monocrystalline silicon solar cell with a size of 125 is placed on the printing platform, and fixed by gas adsorption; the printing platform moves toward the print head, so that the solar cell moves to the bottom of the print head, And make the distance between the solar cell and the nozzle of the print head at 1000 μm; the CCD image sensor on the print head recognizes the mark on the monocrystalline silicon solar cell, so as to determine and adjust the relative position of the print head and the cell; after determining the relative position On the basis of , the printing platform and the print head move towards each other, so that the distance between the monocrystalline silicon solar cell and the print head nozzle moves to about 15 μm; the shape of the print head nozzle is a rectangle with a width of 50 μm and a length of 5000 μm; Viscosity nickel paste exerts pressure to make the nickel paste flow out from the nozzle of the print he...

Embodiment 3

[0028]In the same method as in Example 1, a polycrystalline silicon solar cell with a size of 156 is placed on the printing platform, and fixed by gas adsorption; the printing platform moves toward the print head, so that the solar cell moves below the print head, and The distance between the solar cell and the nozzle of the print head is 500 μm; the CCD image sensor on the print head recognizes the mark on the polycrystalline silicon solar cell, thereby determining and adjusting the relative position of the print head and the cell; on the basis of determining the relative position, The printing platform and the print head move towards each other, so that the distance between the polysilicon solar cell and the print head nozzle moves to about 15 μm; the shape of the print head nozzle is a rectangle with a width of 40 μm and a length of 3000 μm. A linear array of many nozzles; exert pressure on the high-viscosity copper paste in the print head, so that the copper paste flows out...

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PUM

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Abstract

The invention discloses a method for preparing an electrode, in particular to a method for manufacturing a positive electrode of a solar cell in a printing manner. The method comprises the following steps of: locating an solar cell sheet on a printing platform to be fixed; moving the solar cell sheet to be under a printing head; applying a pressure onto an electrode slurry in the printing head so that the electrode slurry flows out of a nozzle of the printing head and is in contact with the upper surface of the solar cell sheet; printing a discontinuous high-aspect-ratio electrode grid line with a shape consistent with a shape of the nozzle of the printing head on the solar cell sheet after the printing platform and the printing head do motions in opposite directions; and subsequently, repeating the steps above after the printing plate and the printing head do relative motions to a proper position so as to print a continuous high-aspect-ratio electrode grid line on the solar cell sheet. The method for manufacturing the positive electrode of the solar cell in the printing manner, disclosed by the invention, has the advantages of breaking through the limitation of a traditional screen printing manner, being capable of manufacturing a positive grid line with the width of 20-80 microns, and having important industrial application prospect.

Description

technical field [0001] The invention relates to a preparation method of an electrode, in particular to a printing method for preparing a front electrode of a solar battery. technical background [0002] A solar cell is a semiconductor device that converts solar energy into electrical energy. Its working principle is: when sunlight shines on the surface of a solar cell, new hole-electron pairs will be formed on the p-n junction of the solar cell semiconductor device. Under the action of the junction electric field, holes flow from the n-region to the p-region, electrons flow from the p-region to the n-region, and a current is formed after the circuit is turned on. In order to extract the photo-generated current generated by the solar cell, positive and negative electrodes must be made on the surface of the solar cell, and the electrode that determines the photoelectric conversion efficiency of the solar cell is the front electrode that extracts electrons. [0003] At present...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01L31/18B41M3/00
CPCY02P70/50
Inventor 杜强华王焕平王补林徐时清
Owner 浙江搏路尚新能源有限公司
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