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Method for efficient and comprehensive utilization of high-iron bauxite

A high-efficiency technology of high iron bauxite, applied in the direction of alumina/aluminum hydroxide, etc., can solve the problems of high energy consumption, large alkali consumption, difficult desiliconization, etc., and achieve the effect of being conducive to industrialization and easy equipment

Active Publication Date: 2012-06-27
SHENYANG POLYTECHNIC UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, because this type of high-iron bauxite has high active silicon, the direct treatment effect of the Bayer method is not good, and the alkali consumption is large; the use of "iron first, then aluminum" and magnetization roasting consumes high energy, and the economy is not good. In the "aluminum" scheme, there are problems such as difficulty in desiliconization and low extraction rate of alumina in the process of leaching alumina from blast furnace slag

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Embodiment 1; Raw material high-iron bauxite consists of: Al 2 o 3 : 30.2%, SiO 2 : 9.4%, Fe 2 o 3 : 40.6%, discretionary reduction: 18.4%. The composition of the raw material high-iron bauxite can also adopt other components and specific dosages, which cannot be used to limit the protection scope of the present invention.

[0014] Take 1000g of the above-mentioned high-iron bauxite, dry-grind the high-iron bauxite, and add 36% hydrochloric acid to the Mix high-iron bauxite in hydrochloric acid-resistant medium-pressure reaction kettle, heat to 150°C, and react for 10 minutes. After the reaction cools down, solid-liquid separation is obtained to obtain aluminum chloride and ferric chloride solution and high-silicon slag; the solution is oxidized by adding excess hydrogen Sodium lye completely converts aluminum ions into aluminate and then separates the solid and liquid to obtain sodium aluminate solution containing high concentration of chloride ions...

Embodiment 2

[0015] Example 2: Take 1000g of the high-iron bauxite used in Example 1, wet-grind the high-iron bauxite, and dry-grind the high-iron bauxite, and mix 15% hydrochloric acid at a ratio of 1:4 (high-iron bauxite The molar ratio of the sum of alumina and iron oxide in the ore to HCl in hydrochloric acid) is added to the hydrochloric acid-resistant medium-pressure reactor and mixed with high-iron bauxite, heated to 100°C, and the reaction time is 150 minutes. After the reaction cools down, the solid-liquid separation, Obtain aluminum chloride and ferric chloride solution and high-silicon slag; add excess sodium hydroxide lye to the solution to completely convert aluminum ions into aluminate, and then perform solid-liquid separation to obtain sodium aluminate solution and high-iron slag containing high concentration of chloride ions ; The sodium aluminate solution containing high concentration of chloride ions is introduced into the ion-exchange membrane electrolyzer for electrolysi...

Embodiment 3

[0016] Example 3: Take 1000g of the high-iron bauxite used in Example 1, wet-grind the high-iron bauxite, dry-grind the high-iron bauxite, and mix 26% hydrochloric acid at a ratio of 1:6 (high-iron bauxite The molar ratio of the sum of alumina and iron oxide in the ore to HCl in hydrochloric acid) is added to a hydrochloric acid-resistant medium-pressure reactor and mixed with high-iron bauxite, heated to 130°C, and the reaction time is 30 minutes. After the reaction cools down, the solid-liquid separation, Obtain aluminum chloride and ferric chloride solution and high-silicon slag; add excess sodium hydroxide lye to the solution to completely convert aluminum ions into aluminate, and then perform solid-liquid separation to obtain sodium aluminate solution and high-iron slag containing high concentration of chloride ions ; The sodium aluminate solution containing high concentration of chloride ions is introduced into the ion-exchange membrane electrolyzer for electrolysis, and ...

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Abstract

The invention relates to a method for efficient and comprehensive utilization of high-iron bauxite. The method provided by the invention comprises the following steps that 1, high-iron bauxite and hydrochloric acid are mixed, then are added into a hydrochloric acid-resistant medium-pressure reactor and undergo a heating reaction; 2, after cooling, the reaction products are subjected to solid-liquid separation so that high-silicon dregs and a solution containing aluminum chloride and ferric chloride are obtained; 3, the solution containing aluminum chloride and ferric chloride is added with an excess amount of a sodium hydroxide alkaline solution so that a sodium aluminate solution and high-iron dregs are obtained; and the sodium aluminate solution is electrolyzed to produce chlorine, hydrogen, a sodium hydroxide solution and a pure sodium aluminate solution; 4, the pure sodium aluminate solution is introduced into a crystal seed precipitation tank, is subjected to precipitation and then is subjected to solid-liquid separation so that aluminum hydroxide products and a mother liquor are obtained by the precipitation; and 5, the aluminum hydroxide products are graded, wherein the aluminum hydroxide products having small granularity are utilized as crystal seeds for precipitation and the aluminum hydroxide products having big granularity are washed and then are subjected to high-temperature calcination to form metallurgical-grade alumina products. The method provided by the invention can realize effective precipitation of alumina and iron of high-iron bauxite, has low energy consumption in a whole flow, avoids waste production, realizes full green production and is conducive to industrialization.

Description

technical field [0001] The invention relates to a method for comprehensive utilization of bauxite, in particular to a method for comprehensive utilization of high-iron bauxite with high efficiency. Background technique [0002] Over the years, with the rapid development of the national economy, my country's iron and steel industry and alumina industry have achieved unprecedented development and become the world's largest producer of steel and alumina. However, due to resource shortages, my country's iron ore relies heavily on foreign imports. There is no right to speak in iron ore pricing, which restricts the further development of my country's iron and steel industry. The bauxite used to produce alumina will soon face the same problem. According to data, according to the current alumina production in my country, the guarantee period of bauxite is less than 10 years, so the development of new iron and aluminum resources is imminent. In 1987, a reserve of about 400 million to...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01F7/02
Inventor 吴玉胜李来时
Owner SHENYANG POLYTECHNIC UNIV
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