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Grate of heat, wear and corrosion-resisting large mechanical reciprocating incinerator and manufacture method of grate

A technology of large-scale machinery and manufacturing methods, which is applied in the field of heat-resistant, wear-resistant and corrosion-resistant large-scale mechanical reciprocating furnace grate and its manufacturing field, and can solve the problems of high price, heat-resistant temperature not reaching the heat-resistant temperature, complex smelting equipment and processes, etc. Problems, to achieve the effect of improving wear resistance and high temperature structure stability, improving heat resistance, wear resistance and corrosion resistance, and improving corrosion resistance

Active Publication Date: 2012-01-25
SOUTH CHINA UNIV OF TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Aluminum-based heat-resistant cast irons such as RQTAl5-Si5, RQTAl5-Si5-Mo0.2 and RQTAl22 have excellent high-temperature oxidation resistance due to the addition of Al, but their resistance to temperature differences is poor, and the high-temperature impact value is low. Lively, it is easy to burn out in the process of alloy smelting, it needs to adopt more complex smelting equipment and technology, and the production cost is high
The heat-resistant temperature of silicon-based heat-resistant cast iron cannot reach the heat-resistant temperature of large-scale mechanical reciprocating furnaces. At the same time, its strength is low, its tendency to brittle cracks is high, it is easy to break when it is impacted, and its service life is short (less than 4000 hours). h reciprocating furnace
Therefore, the imported large-scale mechanical reciprocating furnace grate is not only not completely suitable for municipal waste incinerators, but also expensive, and the cost of grate replacement will directly greatly increase the cost of waste incineration

Method used

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  • Grate of heat, wear and corrosion-resisting large mechanical reciprocating incinerator and manufacture method of grate
  • Grate of heat, wear and corrosion-resisting large mechanical reciprocating incinerator and manufacture method of grate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Step 1: Ingredients

[0033] First use 125Kg waste A3 steel as the base material, then add 78Kg low-carbon ferrochrome, 35Kg high-carbon ferrochrome, then add 10Kg pure nickel, 3.8Kg ferromanganese, 2.8Kg ferrosilicon 70, 1.5Kg ferrovanadium 50, 0.2kg molybdenum Iron 60, 0.2Kg ferroboron 20, 0.8Kg Ce-containing rare earth ferrosilicon; scrap A3 steel contains 99.26% Fe, 0.15% Si, 0.22% C, 0.36% Mn and about 0.01% impurities in the raw material; Ferromanganese contains 75.2% Mn, 1.76% C, 1.98% Si, and the rest is Fe; low-carbon ferrochrome contains 61.4% Cr, 0.24% C, 1.2% Si, and the rest is Fe; high-carbon ferrochrome Contains 61.75% Cr, 8.4% C, and the rest is Fe; wherein, the addition amount of scrap A3 steel, high-carbon ferrochrome and low-carbon ferrochrome in the raw materials is 92.5% of the total weight, and the addition amount of the remaining seven raw materials 7.5%.

[0034] Step 2: Smelting

[0035] (1) Feeding step by step

[0036] Step 1: put the scra...

Embodiment 2

[0045] Step 1: Ingredients

[0046] First use 110Kg waste A3 steel as the base material, then add 78Kg low-carbon ferrochrome, 45Kg high-carbon ferrochrome, then add 9.0Kg pure nickel, 3.3Kg ferromanganese, 2.8Kg ferrosilicon 70, 1.0Kg ferrovanadium 50, 0.3kg Ferromolybdenum 60, 0.2Kg ferroboron 20, 1.2Kg contain Ce rare earth ferrosilicon alloy; Waste A3 steel, ferromanganese, low carbon ferrochrome and high carbon ferrochrome are the same as the raw materials adopted in embodiment one in the raw materials; wherein, The added amount of scrap A3 steel, high-carbon ferrochrome and low-carbon ferrochrome in the raw materials is 92.9% of the total weight, and the added amount of the other seven raw materials is 7.1%.

[0047] Step 2: Smelting

[0048] (1) Feeding step by step

[0049] Step 1: put the scrap A3 steel, pure nickel, high-carbon ferrochrome, and low-carbon ferrochrome mentioned in step 1 into an intermediate frequency induction furnace, and smelt until the raw mater...

Embodiment 3

[0056] Step 1: Ingredients

[0057] First use 120Kg waste A3 steel as base material, then add 110Kg low carbon ferrochrome, 10Kg high carbon ferrochrome, then add 8.0Kg pure nickel, 4.3Kg ferromanganese, 3.3Kg ferrosilicon 70, 1.0Kg ferrovanadium 50, 0.3kg Ferro-molybdenum 60, 0.25Kg ferro-boron 20, 1.5Kg contain Ce rare earth ferrosilicon; Waste A3 steel, ferromanganese, low-carbon ferrochrome and high-carbon ferrochrome are the same as the raw materials adopted in embodiment one in the raw material; wherein , the addition of scrap A3 steel, high-carbon ferrochrome and low-carbon ferrochrome in the raw materials is 92.8% of the total weight, and the addition of the remaining seven raw materials is 7.2%.

[0058] Step 2: Smelting

[0059] (1) Feeding step by step

[0060] Step 1: put the scrap A3 steel, pure nickel, high-carbon ferrochrome, and low-carbon ferrochrome mentioned in step 1 into an intermediate frequency induction furnace, and smelt until the raw materials are c...

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Abstract

The invention discloses a grate of a heat, wear and corrosion-resisting large mechanical reciprocating incinerator and a manufacture method of the grate. The grate comprises the following components in percent by weight: 0.4-1.9 percent of C, 1.0-2.0 percent of Si, 1.0-1.5 percent of Mn, not more than 0.03 percent of P, not more than 0.03 percent of S, 25-28 percent of Cr, 3-4 percent of Ni, 0.02-0.08 percent of Mo, less than 0.1 percent of B, 0.1-0.5 percent of V, 0.01-0.04 percent of Ce and the balance of Fe and inevitable trace impurities. The grate gives consideration to excellent heat, wear and corrosion properties, meets the design requirement of the large mechanical reciprocating incinerator, has lower cost and long service life, can effectively reduce production cost of the waste incineration company, is especially suitable for large garbage incinerators in cities in China, and can have better popularization and application prospect.

Description

technical field [0001] The invention relates to a fire grate and a manufacturing method thereof, in particular to a heat-resistant, wear-resistant and corrosion-resistant large-scale mechanical reciprocating furnace grate and a manufacturing method thereof. Background technique [0002] The use of incineration to dispose of solid waste is an effective means to realize its harmlessness, reduction and resource utilization, and has received increasing attention both at home and abroad. The mechanical reciprocating grate incinerator has perfect and reliable technology, large capacity, and strong adaptability to garbage. It is especially suitable for the characteristics of high moisture and low calorific value of urban domestic garbage in my country, so it is widely used. The grate is an important part of the mechanical reciprocating furnace to pile up garbage and make it fully combustible. The material of the grate has an important impact on the reliability and combustion effici...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/46C22C33/06F23G5/44C22C38/54C22C38/56
Inventor 朱权利陈家坚李微张先满汪桂龙
Owner SOUTH CHINA UNIV OF TECH
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