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Ceramic dry-pressed product and preparation method thereof

A technology of dry pressing molding and products, which is applied in the field of ceramics, can solve problems such as high mining costs, decreased whiteness, and decreased product competitiveness, so as to improve product quality and competitiveness, increase whiteness and jade texture, and reduce production costs. Effect

Inactive Publication Date: 2013-09-11
吴龙华
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, after clay (mud) is added to the green body, since the clay (mud) contains a large amount of organic matter, it is easy to cause defects such as deformation, pores or caves in the green body during firing, thereby seriously affecting the quality of ceramic products; in addition , too much (ordinary) clay is added to the green body, the texture of ceramic products will deteriorate, and the whiteness will decrease
At the same time, due to a large amount of excessive mining, the reserves of non-magnesium and calcareous clay plastic materials such as black mud, mixed mud, and kaolin are getting less and less, the grade is getting lower and lower, and the mining cost is getting higher and higher.
Especially in southern regions such as Jiangxi (Gao'an) and Hunan, due to the lack of non-magnesium and calcareous clays such as black mud, mixed mud, and kaolin, the production cost of ceramic products is obviously higher, and the competitiveness of products has declined, which seriously affects the development of the ceramic industry.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] In this embodiment, the ceramic dry-pressed polished tile is composed of a ceramic blank and silica sol. Among them, the ceramic blank is 23% by weight of albite feldspar, 25% of potassium feldspar, 12% of nepheline, 14% of pyrophyllite, 25% of high temperature sand and 1% of talc. The solid content of the silica sol is 40% of the total ceramic blank, and the concentration of the silica sol is 30%.

[0018] The preparation method of the ceramic dry pressing molding polished brick of the present embodiment is as follows:

[0019] 1) The above-mentioned ceramic blank and silica sol are mixed and ball-milled, and 0.5% water reducer and 0.1% sodium carboxymethyl cellulose are added to the total amount of ceramic blank during ball milling, and mud is obtained after ball milling for 12 hours;

[0020] 2) Spray-dry the mud into 5-9% powder, and then press the powder into shape;

[0021] 3) Burning the dried and pressed green body, the firing temperature is 1210-1240° C., and...

Embodiment 2

[0024] In this embodiment, the ceramic dry-pressed polished tile is composed of a ceramic blank and silica sol. Among them, the ceramic blank is 13% by weight of albite feldspar, 25% of potassium feldspar, 12% of nepheline, 24% of pyrophyllite, 15% of medium temperature sand, 1% of talc, and 10% of mixed mud. The solid content of the silica sol is 30% of the total ceramic blank, and the concentration of the silica sol is 20%.

[0025] The preparation method of the ceramic dry pressing molding polished brick of the present embodiment is as follows:

[0026] 1) The above-mentioned ceramic blank and silica sol are mixed and ball-milled, and 20% of the total amount of water, 0.3% of water reducing agent and 0.1% of sodium carboxymethyl cellulose are added to the ball milling, and mud is obtained after ball milling for 10 hours;

[0027] 2) Spray-dry the mud into 5-9% powder, and then press the powder into shape;

[0028] 3) Burning the dried and pressed green body, the firing te...

Embodiment 3

[0031] The dry-pressed ceramic brick of this embodiment is composed of a ceramic blank and silica sol. Among them, the ceramic blank is 12% by weight of albite feldspar, 25% of potassium feldspar, 12% of nepheline, 5% of pyrophyllite, 15% of high-temperature sand, 25% of low-temperature sand, 1% of talc, and 5% of mixed mud; The solid content of the silica sol is 15% of the total amount of the ceramic blank, and the concentration of the silica sol is 15%.

[0032] The preparation method of the ceramic dry pressing molding polished brick of the present embodiment is as follows:

[0033] 1) The above-mentioned ceramic blank and silica sol are mixed and ball milled, and 35% of the total amount of water, 0.2% of water reducing agent and 0.1% of sodium carboxymethyl cellulose are added to the ball milling process, and the slurry is obtained after ball milling for 16 hours;

[0034] 2) Spray-dry the mud into 5-9% powder, and then press the powder into shape;

[0035] 3) Sintering ...

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PUM

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Abstract

The invention discloses a ceramic dry-pressed product which is prepared from a ceramic blank and silicasol, wherein the solid content of the silicasol accounts for 1-40% of the total amount of the ceramic blank. The invention also discloses a preparation method of the ceramic dry-pressed product. The silicasol is introduced into the ceramic blank, thereby being beneficial to reducing or cancelling the use of clay (mud), lowering the production cost, enhancing the strength of the pressed blank (or wet blank), increasing the whiteness and jade-like quality of the product and reducing deformation, pores, solution cavities or other phenomena of the product, so that the product performance is obviously improved, and the quality and competitive power of the product are enhanced; and thus, the invention has a great function for promoting the development of ceramic industry.

Description

technical field [0001] The invention relates to the technical field of ceramics, in particular to a dry-pressed ceramic product and a preparation method thereof. Background technique [0002] At present, the ceramic industry generally uses clay (black mud, mixed mud, kaolin, ball clay, washed mud, etc.) as the main plastic raw material to manufacture ceramic products. Endows ceramic products with formability. If clay (mud) plastic raw materials are not added to the green body formula, not only when the spray granulated powder is pressurized and formed, the granulated powder is easily broken, which affects the exhaust inside the powder during the molding process, resulting in the formation of the green body Cracking or delamination; moreover, the green body after forming (before drying) has very low strength, it is difficult to run on the conveyor line, and a slight vibration will cause the green body to break and be damaged. Therefore, usually all will add a certain amount...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B33/13
Inventor 吴龙华
Owner 吴龙华
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