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Method for continuously producing p-menthane hydroperoxide by p-menthane and device thereof

A hydrogen peroxide and production method technology, applied in the direction of peroxide compound preparation, chemical instruments and methods, separation methods, etc., can solve problems such as poor control accuracy, hidden safety hazards, high labor intensity, etc., to ensure safety and stability, solve Safety issues, the effect of eliminating environmental pollution

Active Publication Date: 2011-02-02
湖南松源生物科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Batch production process has the following problems: (1) Batch oxidation usually requires the addition of a catalyst for each feeding to achieve the oxidation depth required for production, because it is liquid phase oxidation , the catalyst usually flows out of the reactor together with the reaction product. On the one hand, the reaction product needs to remove the catalyst and impurities before entering the next process; on the other hand, the catalyst is expensive and needs to be recycled. Therefore, it is necessary to purchase special catalyst recovery equipment. , and the removal of the catalyst in the reaction product is quite complicated, and domestic and foreign enterprises engaged in the production of this product need to spend a lot of investment to remove the catalyst in the reaction product; in addition, the discharge of wastewater after the removal of the catalyst will also cause Environmental pollution; (2) In order to improve the purity of the product as much as possible, the oxidation depth must be increased, and the operation procedure is complicated, so there are many potential safety hazards; (3) It is not convenient for automatic control, mainly relying on manual operation. The control accuracy is also poor, so the general production scale is small; (4) Hydrogen peroxide is easy to decompose into alcohol and oxygen when heated, and the batch evaporation concentration purification process is adopted, and the heating time in the evaporation concentrator is long, and it is easy to decompose. Product color deepens
[0006] There are also fixed-bed continuous production processes now, but there are two main problems in the production equipment: (1) Structural problems of the oxidation tower: the oxidation tower uses disks Tube gas supply (oxygen, air or mixed gas of oxygen and air) device, a small hole with a diameter of about 2 mm is opened on the coil as a gas outlet hole. Large, small specific surface area, low gas utilization rate; second, because the pores are large, it is easy to cause the local gas concentration in the liquid outside the tube to be too high or the liquid enters the tube to cause the local liquid concentration in the gas to be too high and reach the explosion limit (in the Meng Under the set temperature and pressure of the alkoxylation reaction, it is safer to control the concentration of hydrogen peroxide to menthane not exceeding 20%, which will cause safety hazards; (2) evaporator structural problems: hydrogen peroxide is a heat-sensitive material to menthane , in addition to being easy to decompose and deepen the color of the product after a long heating time, the local concentration is too high to bring safety hazards, so different from the evaporation of general materials, the traditional structure of the evaporator cannot effectively solve the problem of hydrogen peroxide on the safety and stability of Menthane enrichment problem

Method used

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  • Method for continuously producing p-menthane hydroperoxide by p-menthane and device thereof
  • Method for continuously producing p-menthane hydroperoxide by p-menthane and device thereof

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Experimental program
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Effect test

Embodiment 1

[0030] Embodiment 1: p-menthane prepares hydrogen peroxide p-menthane continuous production device embodiment

[0031] refer to figure 1 , this embodiment includes raw material mixing tank 1, feeding pump 2, air storage tank 4, oxygen storage tank 5, oxidation tower 8, gas-liquid separator 9, flow meter I3, flow meter II6, flow meter III7, flow meter IV10, Cooler I11 and cooler II16, intermediate storage tank 13, feed pump 13, primary evaporator 14, secondary evaporator 15, product storage tank 17 and condenser 18, outlet of raw material mixing tank 1 and feed pump 2, the feed port of feed pump 2 is connected with the feed port of flow meter I3, the feed port of flow meter I3 is connected with the feed port of the lower part of oxidation tower 8, the outlet of air storage tank 4 and oxygen storage tank 5 The gas ports are respectively connected to the air inlets of flowmeter II6 and flowmeter IV7, and the gas outlets of flowmeter II6 and flowmeter IV7 are connected to the air...

Embodiment 2

[0037] Using catalyst cobalt acetate, ketone acetate or manganese acetate as a free radical initiator, comprising the following specific steps:

[0038] (1) Oxidation reaction: pass air (or oxygen or a mixture of air and oxygen) from air storage tank 4 (or oxygen storage tank 5, or air storage tank 4 and oxygen storage tank 5) through flow meter II6 (or / and flowmeter Ⅲ7) and the air inlet at the lower part of the oxidation tower 8 are blown into the oxidation tower 8, and the jacket is opened for heating. 3 / h ~2.0 m 3 / h flow rate will add the mixed solution that p-menthane and catalyzer are formed in oxidation tower 8 from the bottom of oxidation tower 8, make air fully contact with p-menthane solution, carry out oxidation reaction, control oxidation tower 8 top discharge hydrogen peroxide to The concentration of menthane is 10%~20%; (2) gas-liquid separation: after the oxidation product is discharged from the outlet of the oxidation tower 8, it enters the gas-liquid separa...

Embodiment 3~6

[0042] Step (1) The oxidation reaction temperature is 60°C; the oxygen flow rate is respectively set to 20 m 3 / h, 80m 3 / h, 140m 3 / h, 200m 3 / h, the feed flow rate of Menthane material is 0.5 m 3 / h, 1.0m 3 / h, 1.5 m 3 / h, 2.0m 3 / h; Catalyst cobalt acetate add-on is 0.01%, 0.04%, 0.07%, 0.1% of p-menthane raw material weight; Step (2) hydrogen peroxide is respectively 30 m 3 / h, 50m 3 / h, 70m 3 / h, 100m 3 / h; in step (3), the primary evaporation temperature is controlled at 50°C, the secondary evaporation temperature is controlled at 80°C, and the flow rate of hydrogen peroxide to the menthane product entering the primary evaporator is respectively set to 0.5 m 3 / h, 1.0m 3 / h, 1.5m 3 / h, 2.0m 3 / h, remaining with embodiment 2 。

[0043] Treat that the system is running stably, sampling analysis is respectively 10.2%, 12.5%, 14.8%, 16.7% for the hydrogen peroxide in the discharge at the bottom of the oxidation tower to the Menthane product content, and the hyd...

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Abstract

The invention relates to a method for continuously producing p-menthane hydroperoxide by p-menthane and a device thereof. The method comprises the following steps of: 1, blowing an oxidizing gas into an oxidizing tower, adding a mixed solution comprising p-menthane and a catalyst radical initiator into the oxidizing tower to ensure that the gas is in fully contact with the p-menthane solution for carrying out oxidizing reaction; 2, carrying out gas-liquid separation on oxidation products, refluxing a part of p-menthane hydroperoxide products to the oxidizing tower, conveying the left p-menthane hydroperoxide products to a cooler from a discharging hole at the middle of a gas-liquid separator through the other branch pipeline, and entering an intermediate storage tank after cooled; and 3, sending the p-menthane hydroperoxide products in the intermediate storage tank into an evaporator for evaporating and concentrating as well as purifying, then cooling and sending into a product storage tank, and refluxing unoxidized products evaporated by the evaporator to a raw material mixing tank. The invention also relates to a device for implementing the method for continuously producing the p-menthane hydroperoxide by the p-menthane. The p-menthane hydroperoxide produced by using the method in the invention has the advantages of high purity, good quality, stable and safe production process and convenient operation.

Description

technical field [0001] The invention relates to a continuous production method and device for preparing p-menthane hydrogen peroxide from p-menthane. Background technique [0002] P-menthane is an important fine chemical product, which is generally obtained from forestry products by hydrogenation of dipentene. [0003] p-Menthane hydroperoxide (English name p-Menthane hydroperoxide, PMHP for short) is an olefin polymerization initiator with excellent performance, mainly used as an initiator for the polymerization of styrene-butadiene rubber. One of the important methods of industrially producing hydrogen peroxide p-menthane is through the oxidation of p-menthane. [0004] At present, the industrial production of hydrogen peroxide from p-menthane mainly adopts batch production process, that is, intermittent oxidation and batch evaporation concentration purification process. For example, in the method that Chinese patent application CN101225067A discloses catalytic air oxida...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D1/22C07C407/00B01J19/00C07C409/14C07C409/06
Inventor 何小平黄卫文李忠海黎继烈李鸣放
Owner 湖南松源生物科技有限公司
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