In-situ synthesizing and compounding method of desilting tip

A technology for in-situ synthesis and sedimentation, which is applied in the field of mining and selection equipment manufacturing, can solve the problems of inability to meet the wear resistance of sedimentation nozzles, affect the classification and separation effect of the cyclone, and tear into pieces, so as to avoid strengthening Phase interface weakening problem, good interface bonding effect, clean interface and pollution-free effect

Inactive Publication Date: 2010-12-15
KUNMING UNIV OF SCI & TECH
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Alloy cast iron lined cyclone has poor wear resistance and short service life
The ceramic-lined cyclone is light in weight and has good abrasiveness. However, since ceramics are brittle materials, they are easily broken and scrapped due to impact during transportation, installation, and use. In the case of being impacted by large-sized materials during operation In this case, the ceramic lining will be broken and block the cyclone. In addition, the ceramic lining needs to be sintered at high temperature, the production process is complicated, and the quality is unstable.
Polyurethane lining has been used in recent years due to its light weight, good formability, high corrosion resistance and wear resistance. When there are large particles with sharp edges and cor

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • In-situ synthesizing and compounding method of desilting tip
  • In-situ synthesizing and compounding method of desilting tip
  • In-situ synthesizing and compounding method of desilting tip

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Example 1: Making partial composite sand sinking nozzles

[0032] (1) Weaving titanium wire mesh 1 with 2mm titanium wire, the spacing between titanium wires is 10mm;

[0033] (2) Titanium wire mesh 1 is cut, superimposed, and rolled into the shape of the sand sinking nozzle, and the superimposed thickness is 1 / 3 of the total thickness of the sand sinking nozzle;

[0034] (3) Pickling the titanium screen 1;

[0035] (4) Make mold 2 according to casting process requirements;

[0036] (5) Put the titanium mesh 1 into the cavity of the mold 2;

[0037] (6) smelting cast iron 3 to obtain liquid cast iron;

[0038] (7) Pour the liquid cast iron 3 into the mold to obtain a titanium wire-cast iron binary material preform;

[0039] (8) After cooling and stripping and cleaning, put the titanium wire-cast iron binary material prefabricated body into the heat treatment furnace;

[0040] (9) Insulate at a temperature of 1150°C for 90 minutes;

[0041] (10) After cooling with ...

Embodiment 2

[0042] Embodiment 2: making integral composite material sand sinking nozzle

[0043] (1) Weave titanium wire mesh 1 with 0.5mm titanium wire, and the spacing between titanium wires is 2mm;

[0044] (2) Titanium wire mesh 1 is cut, superimposed, and rolled into the shape of a sand sink;

[0045] (3) Pickling the titanium screen 1;

[0046] (4) Make mold 2 according to casting process requirements;

[0047] (5) Put the titanium mesh 1 into the cavity of the mold 2;

[0048] (6) smelting cast iron 3 to obtain liquid cast iron;

[0049] (7) Pour the liquid cast iron 3 into the mold to obtain a titanium wire-cast iron binary material preform;

[0050] (8) After cooling and stripping and cleaning, put the titanium wire-cast iron binary material prefabricated body into the heat treatment furnace;

[0051] (9) Insulate at a temperature of 1300°C for 60 minutes;

[0052] (10) After cooling with the furnace, it is released from the furnace, and the sand sinking nozzle 5 of the cas...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Diameteraaaaaaaaaa
Login to view more

Abstract

The invention relates to an in-situ synthesizing and compounding method of a desilting tip. In the compounding method, titanium wires are weaved into a titanium wire net to be rolled or stacked into a plurality of layers, and a net-shaped three-dimensional framework structure is manufactured in accordance with the shape of the desilting tip; a casting mould is manufactured according to requirements of a casting technology, and the titanium wire three-dimensional net-shaped framework is preset in the cavity of the casting mould; cast iron is smelted to obtain molten cast iron to be poured into the casting mould; the molten cast iron fills the gaps of the net-shaped three-dimensional framework, and the titanium wire net-shaped three-dimensional framework is obtained after cooling and cleaning and is fixed on a titanium wire-cast iron binary material preform in a metal substrate; and the titanium wire-cast iron binary material prefabricated body is arranged in a thermal treatment furnace and heated to a temperature of forming carbides for preserving the temperature, titanium carbide granules with high micro-hardness are prepared to obtain a compounding desilting tip with a titanium carbide granule reinforced cast iron base. The in-situ synthesizing and compounding method of the desilting tip fully develops high wear-resisting property of a titanium carbide hard phase and good toughness of the cast iron, has the advantages of convenient regulation and control and reliable technology and can be widely applied to the field of mine mining and beneficiation.

Description

technical field [0001] The invention belongs to the technical field of mine mining and dressing equipment manufacturing, in particular to an in-situ synthesis and composite method of sand sinking nozzles. Background technique [0002] When the cyclone for classification and separation in the field of mine flotation is in operation, the solid-liquid two-phase flow makes a strong rotational movement. Due to the large size of the sinking ore material, there is a severe impact on the sedimentation nozzle at the bottom of the cyclone. Abrasion effect. This will not only shorten the service life of the sand sinking nozzle, increase the number of shutdowns for maintenance, and affect the continuous operation of the production line, but also change the bottom flow due to changes in the size of key parts, thereby deteriorating the operating effect. Therefore, the sand sinking nozzle at the bottom of the cyclone has high requirements on wear resistance and impact resistance, and high...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B22D23/04
Inventor 岑启宏周荣锋蒋业华周荣黎振华范云鹰
Owner KUNMING UNIV OF SCI & TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products