Float type level gauge for high-temperature high-pressure or high-temperature low-density medium

Abstract

The invention relates to a float type level gauge for high-temperature high-pressure or high-temperature low-density medium, comprising a float chamber, a float and a graduated scale; the float type level gauge is characterized in that: the float is a hollow spherical shape; the float type level gauge further comprises a guide rail and a magnetic connector, a magnetic steel or a disc-shaped magnetic steel is arranged in the magnetic connector and forms magnetic attraction with a magnetic ball body in the float made of the nonferrous magnetic material or the disc-shaped magnetic steel the float made of the nonferrous magnetic material, a metal shaft laterally spanned at two side walls of the magnetic connector is exposed to two side walls and is attached to the guide rail by magnetic force, and the metal shaft can move up and down along the guide rail under the driving of the magnetic force; in addition, resistance wires are wound on the guide rail to measure the change of the resistance value of a return circuit, so as to realize continuous remote transmission of a signal. The float type level gauge for high-temperature high-pressure or high-temperature low-density medium solves the difficult problem of liquid level measurement in the high-temperature high-pressure or high-temperature low-density medium and has high measuring precision; in addition, the structure is simple, the usage is convenient, the manufacturing and maintaining cost is low and the application is wide.

Description

technical field [0001] The invention relates to the field of liquid level measurement, in particular to a float type or magnetic float type liquid level gauge for high-temperature, high-pressure or high-pressure, low-density media. Background technique [0002] The liquid level gauge is an instrument with a wide range of applications. The existing liquid level measuring instruments are of various types. Now for high temperature and high pressure vessels, where the medium is highly corrosive or the pressure is high and the medium density is low, the following analysis is made: [0003] In the case of high pressure or high pressure and low density, it is very difficult to manufacture the float due to high pressure or high pressure and low medium density. For high temperature and high pressure, the manufacture of the float is even more difficult: because the metal material is in When the strength decreases at high temperature, the wall thickness of the float needs to be increa...

AI Technical Summary

Problems solved by technology

Therefore, the sensitivity of the float is extremely low, especially for low-density media, the float and the float chamber need to be made very long, and even the float cannot be used due to its large specificity.

[0004] As mentioned in ZL89210640.9, the liquid level gauge uses rolling friction to reduce the frictional force. Its disadvantages are: 1. The signal remote transmission part needs to add a sliding wire resistor with a skeleton and the sliding wire resistor. The movable arm makes the structure complex and additionally increases the friction

2. The local instructions are not clear

3. Although it is mentioned that the float is simple in spherical shape, when the float is made of non-ferromagnetic material, ferromagnetic material is embedded in the water line (liquid level line) or equatorial zone, which will form sliding friction and cause large friction force. It can be seen that the The inventor only considered the simple manufacture of the spherical float, coupled with the inlay of ferromagnetic materials on the horizontal line or equatorial zone, and mentioned sliding friction descaling, it can be seen that the inventor did not consider the influence of the shape of the float on the friction force

[0006] As described in ZL97213710.6, it adopts a magnetic coupling structure, and adds a counterweight to the ribbon outside the float to balance the weight of the float, which is conducive to improving its operating temperature and pressure range, and making it suitable for use in low-density applications , but its shortcomings are: 1. When the working pressure is high, the partition between the magnetic coupling parts will be very thick, and the axial end face of the partition is flat, which is equivalent to the flange or blind plate on the pipeline , its thickness is determined by the working pressure, temperature, diameter, and the selected material, and the standard design will be very thick. If the thickness of the partition is too large, the magnetic coupling force will be too small until it does not work. The attenuation of the magnetic attraction force and the distance It is at the geometric level. If it is coupled radially outside the circular pipe, its wall thickness will be much smaller. Those who design pressure vessels or pipes will calculate the wall thickness. You can also calculate it by checking the pressure vessel or pipe design manual. At the same time It can be seen that a lot of materials are consumed

2. There are many parts in the floater, and corrosion-resistant materials must be used for corrosive media, which increases the manufacturing cost

3. Steel wire and steel belt are used inside, medium fluctuations can easily cause breakage and affect service life

4. Difficulty in visual inspection at night or in dark places

5. Two sets of structures are used for on-site indication and remote transmission, and the structure is complex, affecting reliability and high manufacturing cost

6. The upper and lower pulleys tighten the ribbon, which increases the friction and affects the sensitivity and measurement accuracy

7. The magnetic coupling is a sliding friction, the friction is large, and it also affects the accuracy

But their shortcomings are: 1. At high temperature and high pressure, the float chamber and the counterweight chamber must be made of expensive high alloy steel, which are two chambers, thus greatly increasing the production cost

2. The counterweight chamber will accumulate condensate, and when the counterweight is immersed in the condensate, the measurement accuracy will be affected by the upward buoyancy

4. In high temperature occasions, high temperature bearings must be used

5. There are many internal parts, which affect the reliability of use, especially in high temperature occasions

6. The remote transmission signal is discontinuous

7. On-site instructions are difficult to observe in the dark

But its disadvantages are: 1. The float and the counterweight are in the same float chamber. Under the same sensitivity or precision, the diameter of the float chamber must be increased.

Therefore, a lot of high-alloy steel is wasted in high and low temperature situations, which increases the production cost

2 The length of the float chamber is doubled, which further increases the manufacturing cost, and also causes bulky, space-consuming, and inconvenient transportation

3. There are many internal parts, and the corrosive medium consumes a lot of expensive metal materials

4. If the accuracy or sensitivity is guaranteed, the diameter of the float needs to be large. The increase in the wall thickness of the float chamber caused by the large diameter of the float will cause the effect on the reed switch to be too weak until it does not work.

5. On-site instructions are difficult to observe in the dark

6. Easy to damage during transportation

7. Manufacturing and assembly are more difficult

8. There are many internal parts and they are in the pressurized float chamber, so the maintenance is troublesome and the maintenance cost is high

[0009] As described in the application number 93115704.8 invention patent application, its advantage is that it adopts a counterweight mechanism to balance the weight of the float, but it also has the following disadvantages: 1. The internal pressure resistance of the tube is much greater than the external pressure, because the tube bears the external pressure

Large wall thickness at high pressure, waste of material

2. Two pipes extend into the container, which wastes more materials, especially at high temperature

Many standards stipulate that when the operating temperature is greater than 400 ° C, carbon steel is not allowed for pressure-bearing components or force-bearing components (this article applies to all the foregoing and the following), and high-alloy steel is required for the pipeline where the counterweight is located at this time, resulting in Higher cost. 3. When used in corrosive media, more corrosion-resistant materials are required, which further increases the cost

4. Complex structure

5. Difficult to observe in dark places

6. Sliding friction between magnetic coupling parts leads to large friction force, which affects accuracy

The buoyancy of the liquid in the vernier tube where the vernier is located reduces the load of the float, but there are the following disadvantages: 1. The float lacks upward external lifting force, so it is still difficult to make a float that can withstand higher pressure

2. On-site display is difficult to observe in dark places

3. The material used in the vernier chamber and the internal medium and sliding friction lead to a large friction coefficient and affect the accuracy

[0012] 1. Higher working pressure and high temperature and high pressure or high pressure and low density occasions are difficult to apply;

[0013] 2. The use of precious metals or corrosion-resistant materials is large, (pulleys, bearings, float chambers, etc. need to be selected according to process conditions, such as high temperature and corrosion), which increases the manufacturing cost;

[0014] 3. The counterweight or the counterweight is immersed in the liquid to be measured, which will affect the measurement accuracy;

[0015] 4. The local instructions are not clear; it is difficult to observe in dark places;

[0016] 5. Difficulty in assembly and calibration;

[0017] 6. Due to its huge structure, reassembly and adjustment after transportation will increase the burden of packaging and transportation;

[0018] 7. The remote transmission signal is not continuous;

[0023] 10. In addition, it is impossible to install a large lighting lamp for a liquid level gauge in many factories, on the construction site or in many outdoor places, and it is even more impossible to install lighting lamps for each liquid level gauge separately, which is not conducive to energy saving.

This leads to the inconvenience of observation

[0024] 11. The float or float chamber needs to be made very long, which wastes materials, is huge in size, and has a heavy burden on packaging and transportation

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