Vacuum collector tube and manufacturing method thereof

A technology of vacuum heat collecting tubes and manufacturing methods, applied in solar heat collectors, solar heat collectors using working fluids, heating devices, etc., can solve the problems of loss of heat absorption, film removal, shedding, etc., and achieve light-to-heat conversion performance High, guaranteed heat collection effect, efficient heat transfer effect

Inactive Publication Date: 2010-12-29
SHANDONG SANGLE SOLAR ENERGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In addition, this process has very high requirements on the cleanliness of the glass tube. As long as there are spot stains and oil stains, it is easy to cause small area peeling off.
The stripped vacuum tube tends to fall off in a large area during long-term use, thus losing the heat-absorbing function
At the same time, traditional vacuum tubes are coated by a single coating machine, which is affected by voltage, current, and gas fluctuations, and the color of each vacuum tube is quite different.

Method used

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  • Vacuum collector tube and manufacturing method thereof
  • Vacuum collector tube and manufacturing method thereof
  • Vacuum collector tube and manufacturing method thereof

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Embodiment Construction

[0024] The manufacturing method of the vacuum heat collecting tube: after the glass inner tube is manufactured, when preparing a film layer on the outer surface of the glass inner tube, firstly choose aluminum foil or copper foil as the metal base layer, and the thickness of the metal base layer is 0.01-0.3 mm. An aluminum nitride compound absorption layer is formed on one side of the metal base layer by a sputtering process or a chrome-plated absorption layer is formed by an electroplating process, and a reflective layer is formed by polishing the surface of the metal base layer on the other side of the metal base layer by a polishing process.

[0025] The film layer is cut, and then the prepared film layer is covered and bonded on the outer surface of the glass inner tube with a heat-conducting transparent organic adhesive, so that there is no gap between the film layer and the glass inner tube. The organic adhesive can be selected to use an organic adhesive that can withstan...

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Abstract

The invention provides a vacuum collector tube and a manufacturing method thereof, and the method comprises the following steps: after the manufacturing of a glass inner tube is completed, when preparing a film on the outer surface of the glass inner tube, firstly selecting the aluminium foil or the copper foil as a metal substrate; utilizing the sputtering process to form an aluminium nitrogen compound absorbing layer or utilizing the electroplating process to form a chromium plating absorbing layer on one side of the metal substrate; utilizing the polishing process to polish the surface of the metal substrate to form a reflecting layer on the other side of the metal substrate; clipping the film, and then coating the prepared film on the outer surface of the glass inner tube and utilizing the heat-conducting transparent organic adhesive to adhere the prepared film on the outer surface of the glass inner tube seamlessly; carrying out tight closeness and butt joint on the edge; and finally forming the interval space between the glass inner tube and the glass outer tube into vacuum and sealing the connector. The heat absorption capacity of the vacuum collector tube is higher, and can reach 96% to 98%; the film is not easy to fall off; the service life is long; the color consistency is good; and the operation is simple and the manufacturing cost is low by adopting the method.

Description

technical field [0001] The invention relates to the technical field of solar water heaters, in particular to a vacuum heat collecting tube with a film layer that is not easy to fall off and has uniform appearance and color and a manufacturing method thereof. Background technique [0002] The important form of solar energy utilization is the utilization of light and heat. The vacuum heat collector tube is the key component of the solar water heater and heat collector. The heat absorption performance and heat utilization efficiency of the absorbing layer have a great influence on the performance of the solar water heater. [0003] At present, the heat absorbing layer of the conventional vacuum tube is generally coated with aluminum-nitrogen / aluminum coating or stainless steel-carbon / copper coating on the outer wall of the inner glass tube by magnetron sputtering. The absorption rate of this process is generally about 86%, and the highest is 92%. %about. In addition, this proc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F24J2/48
CPCY02E10/40F24J2/487Y02E10/44F24J2/055F24S10/45F24S70/25
Inventor 马兵丁海成安丽娟于洪文李春江李芳
Owner SHANDONG SANGLE SOLAR ENERGY
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