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Color filter, manufacture method thereof, and liquid crystal display unit

A manufacturing method and technology of color filters, which are applied in the direction of optical filters, photoplate making process of pattern surface, instruments, etc., can solve problems such as unevenness of color filters, reduction of production rate and cost, time-consuming and labor-intensive, etc., and achieve simple cost , low cost effect

Inactive Publication Date: 2009-12-02
FUJIFILM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, in order to produce large TVs, the size of substrates has expanded, and there has been an increase in demand for yield improvements and cost reductions
[0004] Regarding the improvement of the above-mentioned image quality, there is the following problem in the manufacture of the color filter: the coloring pattern is raised at the boundary portion between the black matrix and the coloring pixel, and the color filter is not flat, resulting in a decrease in image quality (for example, refer to Japanese Patent Laying-Open Hei 9- Bulletin No. 113721)
[0008] However, if the method described in Japanese Patent Laid-Open No. 9-113721 is adopted, a large number of steps are required to obtain a black matrix having the above-mentioned taper angle, specifically, forming a black matrix with a photosensitive black composition on a substrate It is a time-consuming and labor-intensive method to apply the positive-type resist after coating and drying, and to adjust the developing speed of the photosensitive black composition and the positive-type resist
Also, when only the taper angle is adjusted, the effect of suppressing the protrusion of the colored pattern is not sufficient
In addition, this technology is not aimed at large substrates (such as large substrates with substrate dimensions of 1m x 1m or more)
[0009] On the other hand, in Japanese Patent Application Laid-Open No. 2003-161826, since the coloring pattern is formed by applying the coloring composition on the substrate by the inkjet method, it is not suitable to suppress the coloring pattern by coating, transfer, etc. of the coloring composition. Protrusion of the coloring pattern at the overlapping portion where the black matrix generated when the coloring pattern is formed overlaps with the coloring pattern
On the contrary, at the boundary between the black matrix and the colored pixels, the black matrix is ​​higher than the colored pixels, resulting in a height difference, and the color filter is not flat, sometimes causing the same problem of image quality degradation

Method used

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  • Color filter, manufacture method thereof, and liquid crystal display unit
  • Color filter, manufacture method thereof, and liquid crystal display unit
  • Color filter, manufacture method thereof, and liquid crystal display unit

Examples

Experimental program
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Effect test

preparation example Construction

[0289] At the time of preparation of the photosensitive coloring composition, it is preferable to further add the following epoxy resin as a binder polymer other than the said alkali-soluble resin. Examples of epoxy resins include compounds having two or more epoxy rings in the molecule, such as bisphenol A epoxy resins, cresol novolac epoxy resins, biphenyl epoxy resins, and alicyclic epoxy compounds. .

[0290]For example, examples of bisphenol A epoxy resins include EPOTOHTO YD-115, YD-118T, YD-127, YD-128, YD-134, YD-8125, YD-7011R, ZX-1059, YDF-8170, YDF-170, etc. (all of the above are manufactured by Tohto Chemical Co., Ltd.), DENACOLEX-1101, EX-1102, EX-1103, etc. (all of the above are manufactured by Nagase Chemical Co., Ltd.), PLACCEL GL-61, GL-62, G101, G102 (the above are all manufactured by Daicel Chemical Industry Co., Ltd.), etc. Moreover, as an epoxy resin which can be used, the similar bisphenol F type epoxy resin and bisphenol S type epoxy resin are mentione...

Embodiment 1

[0441]

[0442] -Preparation of Carbon Black Dispersion (K-1)-

[0443] A carbon black dispersion (K-1) was prepared according to the following recipe.

[0444] ・Carbon black (COLOR BLACK FW2 manufactured by Degussa Co., Ltd.) 26.7 parts

[0445] Dispersant (Kusumoto Kasei DISPARLON DA7500 acid value 26 amine value 40)

[0446] ...3.3 servings

[0447] ・Benzyl methacrylate / methacrylic acid (=72 / 28 [molar ratio]) copolymer (molecular weight 30000, 50% by mass solution of propylene glycol monomethyl ether acetate)

[0448] ...10 copies

[0449] ·Propylene glycol monomethyl ether acetate ...60 parts

[0450] The above-mentioned components were stirred for 1 hour using a homogenizer under the condition of 3000 rpm. The obtained mixed solution was microdispersed for 8 hours in a bead disperser (trade name: DESPERMAT, manufactured by Getzmann) using 0.3 mm zirconium...

Embodiment 2~ Embodiment 5

[0606] [Example 2 to Example 5, Comparative Example 2]

[0607] In addition to the film thickness of the resin black matrix, the cone length L B , film thickness of green pattern, cone length L C and the overlap O Y the length L O Except changing as shown in Table 2, a color filter and a liquid crystal display device were produced in the same manner as in Example 1, and the same evaluation as in Example 1 was performed. The evaluation results are shown in Table 2.

[0608] In detail, the film thickness of the resin black matrix is ​​changed by adjusting the ejection amount of the slit coater, and the cone length L is changed by adjusting the developing time of the developing device. B .

[0609] In addition, the film thickness of the green pattern can be changed by adjusting the discharge amount of the slit coater, and the cone length L can be changed by adjusting the developing time of the developing device. C , by adjusting the exposure time of the exposure device to c...

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PUM

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Abstract

The invention provides a color filter, wherein at least a black resin matrix with latticed pattern and a painted pattern with candy strip are arranged on a base plate. The black resin matrix cuts the base plate into a plurality of pixels. In at least one part of the painted pattern, the painted patterns are serially arranged in lines on a plurality of linear pixels and on the black resin matrix among the pixels. Each line of the painted pattern has an overlapping part Ox group on the black resin matrix which is in the direction orthogonal to the line direction of the painted pattern, has an overlapping part Oy group on the black resin matrix which is in the direction parallel to the line direction of the painted pattern, and has a couple of pattern edges. By observing one pixel on the linear pixels, it can reach a conclusion that the height hY of the overlapping part Oy relative to the surface of painted pattern in the pixels is lower than the height hX of the overlapping part Ox relative to the surface of painted pattern in the pixels above 0.1 micron.

Description

technical field [0001] The invention relates to a color filter, a manufacturing method thereof, and a liquid crystal display device. Background technique [0002] A color filter is an indispensable component of a liquid crystal display device and a solid-state imaging device. [0003] For example, liquid crystal displays are increasingly used in TVs, and color filters for liquid crystal display devices (liquid crystal displays; LCDs) require higher image quality than current color filters for notebook computers and monitors. In addition, in order to produce large TVs, the size of substrates has increased, and there has been an increased demand for yield improvements and cost reductions. [0004] Regarding the improvement of the above-mentioned image quality, there is the following problem in the manufacture of the color filter: the coloring pattern is raised at the boundary portion between the black matrix and the coloring pixel, and the color filter is not flat, resulting ...

Claims

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Application Information

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IPC IPC(8): G02B5/20G03F7/00G02F1/1335
Inventor 山岸庸恭黑木信宏吉野晴彦
Owner FUJIFILM CORP
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