Nanocrystalline alloy coating and preparation thereof

A nanocrystalline alloy and alloy coating technology, applied in metal material coating process, coating, melt spraying and other directions, can solve the problem of easy overcrystallization, difficult control of nanocrystalline coating process, and lack of nanocrystalline coating. Layer electromagnetic shielding technology and application development and other issues

Inactive Publication Date: 2009-01-28
ADVANCED TECHNOLOGY & MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there is no specific report on the electromagnetic shielding performance of nanocrystalline coatings.
[0005] The current technology related to nanocrystalline coatings mainly has the following deficiencies: (1) the process control of preparing nanocrystalline coatings is difficult, and due to the absence of elements that effectively inhibit the growth of crystal grains, overcrystallization is prone to occur during the preparation process; (2) Lack of development of electromagnetic shielding technology and application of nanocrystalline coatings

Method used

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  • Nanocrystalline alloy coating and preparation thereof
  • Nanocrystalline alloy coating and preparation thereof
  • Nanocrystalline alloy coating and preparation thereof

Examples

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Effect test

preparation example Construction

[0034] The present invention also provides a method for preparing the above-mentioned coating, the method comprising the following steps,

[0035] The first step is batching and smelting alloy materials within the above composition range;

[0036] The second step, preparing alloy powder;

[0037] The third step, powder sieving;

[0038] The fourth step is to prepare the alloy coating by thermal spraying.

[0039] In the first step, the above-mentioned nanocrystalline soft magnetic alloy composition is used for blending and smelting through a conventional process, and it is especially preferable to use various preferred nanocrystalline soft magnetic alloy compositions within the composition range;

[0040] In a preferred embodiment of the present invention, in the second step, the alloy powder is prepared by spraying the smelted alloy material into alloy strips or scales in a molten state, and then crushing and pulverizing the strips or scales; or , the alloy powder is prepa...

Embodiment

[0053] The powder is prepared by water atomization, gas atomization and crushing and milling after spraying, and the powder of 200-60 mesh is obtained after sieving. The coating is prepared by plasma and high-speed flame spraying. The substrate is copper, and sandblasting is carried out before spraying. , The plasma spraying process parameters are: arc current 500A, arc voltage 60V, argon gas flow rate 72L / min, hydrogen gas flow rate 14L / min, powder feeding gas flow rate 5L / min, powder feeding speed 50-60g / min, spraying distance 80-00mm ;High-speed flame spraying process parameters are: oxygen flow rate 220L / min, propane flow rate 63L / min, air flow rate 377L / min, spraying distance 150-180mm, powder feeding speed 45-50g / min.

[0054] Table 1 Example Components

[0055] serial number

Fe

Cu

Nb

Si

B

1

73.5

1

3

13.5

9

[0056] Table 2

[0057] Preface

No

Powder

prepare

powder

Spend ...

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Abstract

The invention relates to a nano-crystalline alloy coating layer and a preparation method thereof. Particularly, the invention relates to a nano-crystalline alloy coating layer, the components of which, expressed by atomic ratio, satisfy the relational expression: (Fe1-aM1a)100-x-y-z-Alpha-Beta-GammaCuxSiyBzM2AlphaM3BetaXGamma, wherein, M1 is one or both of Co and Ni, M2 is at least one of Nb, W, Ta, Zr, Hf, Ti and Mo, M3 is at least one of V, Cr, Mn, Al, Sc, Y, Au, Zn, Sn and Re, X is at least one of C, Ge, P, Ga, Sb, In, Be and As, a is more than or equal to 0 and less than or equal to 0.5, x is more than or equal to 0.1 and less than or equal to 3, y is more than or equal to 0 and less than or equal to 30, z is more than or equal to 0 and less than or equal to 25, and furthermore, y plus z is more than or equal to 5 and less than or equal to 30, Alpha is more than or equal to 0.1 and less than or equal to 30, Beta is more than or equal to 0 and less than or equal to 10 and Gamma is more than or equal to 0 and less than or equal to 10, the volume percent of nano-crystals contained in the nano-crystalline alloy coating layer is above 50 percent and the crystal size of the nano-crystals is below 100nm. The invention also relates to the application and a preparation method of the nano-crystalline alloy coating layer.

Description

technical field [0001] The invention belongs to the field of thermal spraying, and relates to a nanocrystalline alloy coating and its application and preparation method. Background technique [0002] Because of its unique structure and excellent material properties, amorphous alloys have attracted extensive attention from material scientists and the industry since their invention. At present, various amorphous materials have gradually moved towards practical use, especially amorphous soft magnetic alloys. Ribbon has been widely used in fields such as power and electronics. The preparation of amorphous alloy materials is restricted by the formation ability and cooling rate of amorphous alloys. For a long time, the product forms of amorphous alloys are mainly thin strips, filaments, powders, etc., and the thickness or diameter is only tens of microns. It is difficult to popularize and apply it in a wider range, and its performance advantages are far from being fully utilized....

Claims

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Application Information

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IPC IPC(8): C23C4/04
Inventor 卢志超倪晓俊赵新彬吴嘉伟薄希辉郭金花李德仁孙克周少雄
Owner ADVANCED TECHNOLOGY & MATERIALS CO LTD
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