Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Die forging method of high-temperature alloy

A high-temperature alloy and deformed high-temperature alloy technology, which is applied in metal processing equipment, forging/pressing/hammer devices, forging/pressing/hammering machinery, etc., can solve the problems of slow temperature rise of die forging blanks, low die life, and difficult manufacturing, etc. problem, achieve the effect of reducing heating time, reducing cost, and good heat insulation

Active Publication Date: 2008-12-31
宝武特种冶金有限公司
View PDF1 Cites 40 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] The purpose of the present invention is to provide a die forging method for superalloys, which solves the shortcomings of the existing "composite sheathing" method that causes the die forging billet to heat up slowly in the heating furnace, and improves the heat preservation effect and operability of the heat insulating cotton material on the workpiece , and reduce the cost of applying thermal insulation materials; on the other hand, to achieve good thermal insulation of the workpiece, so that a lower mold temperature can be used, which can fully alleviate the problems of low life and difficult manufacturing of hot forging dies, and finally, manufacture Fine-grain requirements such as GH4169 alloy forgings meet the application requirements of key components (or important components) of high-tech power plants
On the one hand, compared with the existing heat insulation sheet + stainless steel plate composite sheath heat preservation die forging technology, it solves the shortcomings of the "composite sheath" method that causes the die forging billet to heat up slowly in the heating furnace, and improves the heat insulation effect and reliability of the heat insulation cotton material on the workpiece. Operability, and reduce the cost of the application of thermal insulation materials; on the other hand, due to the application of stickable thermal insulation cotton can achieve good thermal insulation of the workpiece, so that a lower mold temperature can be used, which can fully alleviate the low life of the hot forging die and the manufacturing process. difficult problem

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Die forging method of high-temperature alloy
  • Die forging method of high-temperature alloy
  • Die forging method of high-temperature alloy

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] Example 1: Die forging cylinder-shaped die forgings for key components of a high-tech power plant.

[0064] The grain size of the die forging billet is 7-8 grades, the δ phase is spherical, and a small amount of short rods. The shape of the die forging billet is a round cake. At room temperature, use a high-viscosity high-temperature adhesive to paste the pasteable heat-insulating cotton on the lower end surface and circumference of the die forging billet, open one end face, put it into a resistance heating furnace, and open one end face upwards. , the heating temperature is 900-1200°C, and the furnace temperature is 990°C when entering the furnace at high temperature. After the die forging billet is warm, the open side is covered with insulation cotton and transferred to a hydraulic press for die forging. The heating temperature of the die is 600-650°C. During the die forging process, the mold continues to be heated to keep the mold temperature constant. When molding...

Embodiment 2

[0066] Example 2: die forging a GH4169 alloy rotor forging with dual structures and dual properties.

[0067] Except that the heating temperature of the die forging billet is 1020°C, other process requirements are the same as in Example 1. The die forging has no obvious cold die structure, and has two good microstructure states: one is grade 8 fine-grained and δ-phase spheroidized structure, and the other is One is 4-5 fine-grained and δ-phase spheroidized structure, so that another high-end material product with very strict technical requirements has been successfully developed for the first time in China by applying the technology of the present invention.

Embodiment 3

[0068] Example 3: Popularization and application in die forging of difficult-to-deform superalloys

[0069] Die forged GH742, GH105, Udimet720 and other difficult-to-deform superalloys. The method for pasting the heat-insulating cotton is the same as in Example 1. The heating temperature of die forging billet is 1130~1160℃, and the final forging temperature of die forging is ≥1050℃. K3 cast superalloy is used to make the mold, the mold heating temperature is 800℃~900℃, the molding speed is 2mm / s, the surface condition after die forging is good, the alloy structure and performance can meet the requirements of technical conditions, and the difficult-to-deform alloy die forging technology has been realized breakthrough. The difference between the die forging process and the fine-grained GH4169 alloy die forging process is that because this type of superalloy must have a high final forging temperature in order to fully avoid cracks in the die forging, the heating temperature of ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a die forging method of a high-temperature alloy; the method comprises the following steps: a) die forging stock is in thermal insulation and heat preservation, and clad with thermal insulation cotton; b) heating of the die forging stock: the die forging stock clad with the thermal insulation cotton is heated in a heating furnace and preserved at a temperature, the heating temperature is 900-1200 DEG C, and the heat preservation time is not less than 30 minutes; c) heating of a die: the die is put into a press, and heated to the working temperature of 600-650 DEG C in the heating furnace of the press; d) die forging: the die forging stock is taken out of the heating furnace and sent to an oil press or a hydraulic press for die forging, the amount of deformation is 40-80%, and the die forging speed is 1-5mm / s. The die forging method of the invention solves the problem of slow heating-up of the die forging stock in the heating furnace resulting from the existing 'compound jacketing' mode, improves the heat preservation effect of workpiece, and lower the cost for the application of heat insulating materials; the die forging method adopts a lower die temperature, which sufficiently eliminates the problems of short service life of the hot press forging die and great production difficulty, and facilitates producing the alloy forged pieces conforming to finecrystalline requirements.

Description

technical field [0001] The invention relates to a forging hot-working deformation process of a high-temperature alloy, in particular to a die forging method for a high-temperature alloy such as GH4169. Background technique [0002] GH4169 alloy, known as the pillar of superalloys, is the most widely used superalloy variety in the world; according to the grain structure of GH4169 alloy products, it can be divided into coarse-grained products and fine-grained products. GH4169 alloy fine-grained forgings (with fine-grain characteristics and δ-phase spheroidization characteristics), due to their good low-cycle fatigue performance and high-cycle fatigue performance, and good comprehensive balance of strength and toughness, they are used in key components or important parts of high-tech power devices. components have been widely used. [0003] For this GH4169 alloy fine-grained die forging, in order to prevent grain coarsening during heat treatment, the solid solution temperature...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B21J5/02B21J1/06B21J1/02B21J13/10
Inventor 周奠华王建平陈国胜吴瑞恒金伟国
Owner 宝武特种冶金有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products