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Guarding system for railway steel bridge deck and construction process thereof

A technology of protection system and construction technology, applied in the direction of coating, polyurea/polyurethane coating, etc., can solve the problems of foaming, affecting the anti-rust effect, unstable quality of epoxy zinc-rich anti-rust paint, etc., and achieve high efficiency, The effect of high construction efficiency and excellent construction performance

Inactive Publication Date: 2008-11-19
CHINA RAILWAY ERYUAN ENG GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in recent years, through the quality inspection of major manufacturers in my country, it has been found that the quality of epoxy zinc-rich antirust paint produced by most manufacturers is unstable, and foaming occurs in a short period of time in the salt spray test, which affects the antirust effect. It is necessary to improve the formulation of epoxy zinc-rich antirust paint to further improve the corrosion resistance, improve the corrosion resistance of the steel bridge deck, and prolong the service life

Method used

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  • Guarding system for railway steel bridge deck and construction process thereof
  • Guarding system for railway steel bridge deck and construction process thereof
  • Guarding system for railway steel bridge deck and construction process thereof

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Experimental program
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Embodiment Construction

[0038] 1. Configure A component and B component of epoxy zinc-rich material and A material and B material of polyurea elastomer respectively:

[0039] The formula of component A is calculated by weight percentage: epoxy resin 6-10%, organic bentonite 0.2-1%, zinc powder 62.3-80.4%, additive 0.2-1.2%, anti-rust pigment A 1.2-2.3%, anti-rust pigment B1.5~2.6%, solvent 10.5~20.6%;

[0040] The formula of component B is calculated by weight percentage: 115 curing agent 20.7-50.3%, 650 curing agent 30.5-60.8%, solvent 18.5-28.5%;

[0041] The formula of material A is calculated by weight percentage: 90%-100% of semi-prepolymer, 0-10% of diluent; among them, the semi-prepolymer can be selected from 9480 and 9484 brands produced by Huntsman Company of the United States or C5051 and C5051 produced by Basf Company grades of semi-prepolymers.

[0042] The formula of material B is calculated by weight percentage: 42% to 67% of difunctional amino-terminated polyether, 11% to 27% of trif...

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Abstract

The invention relates to a railway steel bridge surface protective system, which comprises an epoxy zinc-enriched erosion resistant coating, a polyurea elastomer waterproof layer, a connecting layer and a concrete protective layer, wherein, epoxy zinc-enriched materials comprise a composition A and a composition B; the composition A comprises epoxy resin, organic bentonite, zinc powder, additives, inhibitive pigment A, inhibitive pigment B and solvent; the composition B is 115 curing agent, 650 curing agent and solvent; a polyurea elastomer comprises a material A and a material B, wherein, the material A is semi-prepolymer and thinner, and the material B is amine-terminated polyether, amine chain extender, color paste and thinner. The invention also relates to a construction technique for the railway steel bridge surface protective system. By adoption of the construction technique, the antirust property is superior; waterproof coating has superior physicochemical mechanical property; the waterproof layer has no seam; no dead angle exists during the construction process; the construction technique is simple and convenient, and the construction efficiency is high; the anticorrosive and waterproof problems of a steel bridge surface are solved; the durability of a bridge is improved; and the maintenance period and the service life of the steel bridge surface are prolonged.

Description

technical field [0001] The invention relates to a railway steel bridge deck protection system and its construction technology. Background technique [0002] At present, the total mileage of my country's railway operating lines is 70,000km, and there are more than 40,000 bridges, about 2,500km in length, most of which are reinforced concrete and prestressed concrete bridges, accounting for more than 90% of the total bridge length, while steel bridges account for about 7%. In order to ensure the durability of railway bridges and meet the 100-year service life requirements of bridge engineering, the deck of steel bridges must be treated with anti-corrosion and waterproof layers, otherwise harmful media such as rainwater, excrement, etc. will reach the bridge deck through ballast and other gaps, causing Corrosion occurs on the bridge deck. At the same time, since the bridge deck carries ballast, sleepers and steel rails, it is difficult to find the service status of the bridge d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23F11/10C23F11/173C09D175/02
Inventor 陈列郭建勋杜存山袁明祝和权魏建艾智能陈克坚游励晖
Owner CHINA RAILWAY ERYUAN ENG GRP CO LTD
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