Full-automatic assembly production chain of energy-saving lamp

Abstract

Fully automatic assembly line for energy-saving lamps. It belongs to the technical field of energy-saving lamp manufacturing equipment. It is characterized in that the middle layer of the frame is equipped with a workpiece conveying device driven by a transmission chain, and one output end of the reducer arranged on the lower layer of the frame connected to the motor drive is connected to the power long shaft, and the power long shaft is matched with the cam long shaft transmission. The first output end is connected with the cam divider and the workpiece conveying device for transmission cooperation. The automatic compression molding device, the automatic welding lamp head device, and the automatic nailing device are arranged above the workpiece conveying device. The compression molding cam installed on the long axis of the cam , the welding lamp head cam, and the nailing cam are respectively connected with the automatic compression molding device, the automatic welding lamp head device, and the automatic nailing device. The process design of the fully automatic assembly line of energy-saving lamps is reasonable, and the manual operation is replaced by the automatic mode, the inducing factors of quality defects are reduced, the production efficiency and product quality are greatly improved, and the foundation is created for the enterprise to create scale effect and enhance the brand image.

Description

technical field [0001] The invention belongs to the technical field of energy-saving lamp manufacturing equipment, and in particular relates to an energy-saving lamp automatic assembly line. Background technique [0002] The energy on the earth is becoming increasingly tense, saving energy and protecting the environment are the primary issues of social development in the 21st century. Compared with incandescent lamps, energy-saving lamps have a significant energy-saving effect. The light emitted by each 1 watt of energy-saving lamps is equivalent to the light emitted by 5 to 6 watts of incandescent lamps. application. The production of energy-saving lamps mainly involves processes such as circuit board processing, lamp tube placement, rectifier placement, compression molding, welding lamp caps, printing, aging, packaging, etc. In traditional production, each process is purely manual or semi-manual, and the production efficiency is extremely high. Low, almost all energy-sav...

AI Technical Summary

Problems solved by technology

The production of energy-saving lamps mainly involves processes such as circuit board processing, lamp tube placement, rectifier placement, compression molding, welding lamp caps, printing, aging, packaging, etc. In traditional production, each process is purely manual or semi-manual, and the production efficiency is extremely high. Low, almost all energy-saving lamp assembly and production enterprises are labor-intensive enterprises, the manufacturing and management costs are high, and quality defects are likely to be caused during the production process, product scrapping and rework are more obvious, and quality fluctuations are relatively large, such as manual operation The card-plastic parts process is easy to cause the defect commonly known as "big mouth"; manual nailing usually uses manual nailing machines, pneumatic nailing machines, dual-purpose lamp nailing machines and other equipment to turn the energy-saving lamp head upside down Inserting nails into the nailing equipment, due to the influence of its own weight, the lamp head will automatically sink and cause defective products; manual welding lamp head, product quality largely depends on subjective factors such as the operator's proficiency and work responsibility, it is easy Insufficient soldering, poor contact caused by desoldering, etc., and welding quality defects are often not found in time, which will affect the stability of sales product quality; Problems such as high scrap rate and many reworks lead to low production efficiency, poor quality stability, increased production costs, and weakened the market competitiveness of products

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