Method of producing lithium ion cathode materials

Abstract

A method of producing Liy[NixCo1−2xMnx]O2 wherein 0.025≦x≦0.5 and 0.9≦y≦1.3. The method includes mixing [NixCo1−2xMnx]OH2 with LiOH or Li2CO3 and one or both of alkali metal fluorides and boron compounds, preferably one or both of LiF and B2O3. The mixture is heated sufficiently to obtain a composition of Liy[NixCo1−2xMnx]O2 sufficiently dense for use in a lithium-ion battery cathode. Compositions so densified exhibit a minimum reversible volumetric energy characterized by the formula [1833−333x] measured in Wh / L.

Description

CROSS-REFERENCE TO RELATED APPLICATION(S)[0001]This application is a divisional of U.S. patent application Ser. No. 10 / 757,645, filed Jan. 13, 2004, now allowed, which claims priority from provisional application 60 / 454,884 filed on Mar. 14, 2003, the disclosures of which are incorporated by reference in their entirety herein.FIELD OF THE INVENTION[0002]The present invention relates to lithium-ion batteries. More particularly, the present invention relates to a method of densifying compositions useful to make electrodes for lithium-ion batteries.BACKGROUND OF THE INVENTION[0003]Lithium-ion batteries typically include an anode, an electrolyte, and a cathode that contains lithium in the form of a lithium-transition metal oxide. Such lithium-transition metal oxides typically include LiCoO2, LiNiO2 and Li(NiCo)O2. A lithium-transition metal oxide that has been proposed as a replacement for LiCoO2 is Liy[NixCo1−2xMnx]O2 which adopts the α-NaFeO2 type structure and can be regarded as the ...

AI Technical Summary

Benefits of technology

[0011]This process provides a product with advantages of increased density, low irreversible capacity, and enhanced cathode performance such as greater reversible volumetric energy. Useful pellet density values are in the range of about 3.3 to about 4.0 g / cm3, and preferably about 3.4 to about 4.0 g / cm3.

[0012]The sintering temperature can be in the range of 800° C. to less than 1100° C., preferably 850° C. to 1050° C., and more preferably about 900° C. Higher temperatures increase the processing cost and there is less availability of suitable processing equipment.

Problems solved by technology

), such a heat treatment is not considered suitable for industrial applications because 1100° C. heating places severe constraints on furnaces that do not apply for about 900° C. heating.

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