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Brazing formulation and method of making the same

a technology of brazing formulation and formulation, which is applied in the direction of manufacturing tools, welding/cutting media/materials, and manufacturing tools, etc., can solve the problems of high capital cost of reactors, high melt point, and cracks in airfoil components in gas turbines that are in the hot gas path, so as to improve the penetration into cracks for repair, improve the effect of robustness and low melt poin

Inactive Publication Date: 2008-10-09
GENERAL ELECTRIC CO
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0010]The various embodiments provide an improved and robust braze for repairing cracks in a substrate. The braze has a low melt point, removes oxides from within cracks, has improved penetration into cracks for repair and volatizes the oxide removal at low temperatures.

Problems solved by technology

Airfoil components in gas turbines that are in the hot gas path can develop cracks during service.
FIC requires a high capital cost for reactors and controls for hazardous gases, causes intragranular attack in regions of parts that do not have cracks and raises health and safety issues related to the handling of hydrogen fluoride.

Method used

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  • Brazing formulation and method of making the same

Examples

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example 1

[0043]A nickel-based superalloy powder, −325 mesh was prepared by blending 50% by weight of a nickel-based superalloy powder (Rene 80) and 50% by weight of nickel-based superalloy powder (173, D15 powder). The superalloy powder was mixed with 0.25% by weight KAlF4 and 0.25% by weight KBF4. This mixture was applied to a crack on a substrate composed of GTD222 (GTD222 is a superalloy having 22.5 wt. % chromium, 14.0 wt. % cobalt, 2.3 wt. % titanium, 1.2 wt. % aluminum, 2.0 wt. % tungsten, 0.8 wt. % columbium, 1.0 wt. % tantalum, with the balance being nickel.) that was previously treated with a solution prepared from 71.25 vol % of 23% fluosilicic acid, 23.75 vol. % of 85% phosphoric acid and 5 vol. % of 35% hydrochloric acid. The cracked part was immersed in the solution at 80° C. for 8 hours with mild agitation, then it was removed and rinsed in deionized water with ultrasonic agitation.

[0044]After the mixture of the superalloy powder, KAlF4 and KBF4 was applied to the substrate. Th...

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Abstract

A braze formulation includes a novel promoter and a metal filler. The promoter includes a blend of potassium tetrafluoroaluminate and potassium tetrafluoroborate. The braze may be used for repairing cracks in a substrate. The braze has a low melt point, removes oxides from within cracks and has improved penetration into cracks for repair.

Description

FIELD OF THE INVENTION[0001]This invention relates to brazing formulations and more particularly, to brazing formulations for repairing cracks in substrates.BACKGROUND OF THE INVENTION[0002]Airfoil components in gas turbines that are in the hot gas path can develop cracks during service. One method for repairing cracks is to use brazing technology or activated diffusion healing (ADH). However, before ADH may be applied, the cracks must first be treated to remove oxides from the surfaces of the cracks or the braze will not wet and penetrate the metal surface. The oxides are produced by the high temperatures in the environment. The conventional method for treating the cracks is the use of fluoride ion cleaning or FIC. FIC utilizes gaseous hydrogen and hydrogen fluoride at high temperatures. FIC treats the entire part in a retort at high temperature. FIC requires a high capital cost for reactors and controls for hazardous gases, causes intragranular attack in regions of parts that do n...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B23K31/00B23K35/40
CPCB23K35/0244B23K35/3033B23K35/3605B23K1/008B23K35/24B23K35/36B23K2103/05C22C19/00C22C35/005
Inventor KOOL, LAWRENCE BERNARD
Owner GENERAL ELECTRIC CO
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