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Technique for packaging long stator iron core assembly

A packaging process and long stator technology, applied in the direction of electric components, stator/rotor body manufacturing, electrical components, etc., can solve the problems of difficult operation, component bubbles, labor and time-consuming, etc., to achieve convenient operation, compact surface, and simplified injection The effect of equipment

Inactive Publication Date: 2007-04-18
WOLONG ELECTRIC GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The packaging of long stator core components used in existing high-speed maglev trains mainly adopts vacuum casting and vacuum automatic pressure gel technology. Bubbles or defects affect the compactness and flatness of the component surface; the vacuum automatic pressure gel process needs to put the mold in a vacuum tank (chamber) for vacuuming and repressurization, which requires high processing equipment and is difficult to operate. Time-consuming

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0014] The present invention carries out according to the following steps:

[0015] 1. Put the cured and formed long stator core assembly together with the connectors into the injection mold of epoxy resin or unsaturated polyester resin, and preheat to 60-150°C through the heating part. The heating component can be installed on the injection equipment or directly on the injection mold, or the injection mold can be directly placed in an oven or a drying tunnel for heating.

[0016] 2. Heat the injection mold of epoxy resin or unsaturated polyester resin loaded into the long stator core assembly to 120-200°C, and keep it warm for 2-60 minutes after reaching the injection temperature range.

[0017] 3. Turn on the injection equipment and vacuum pump, and pressurize while vacuuming, the vacuum degree is 0.07-0.1Mpa, and the pressure range is 1-5Mpa; then pour epoxy resin or unsaturated poly Ester resin until the discharge hole of the mold overflows, turn off the vacuum pump, and ...

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PUM

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Abstract

The invention is a long stator iron core component packaging process, belonging to electric machine manufacturing technical field, comprising the steps of: a. putting solidified long stator iron core component together with connecting piece into an epoxy resin or unsaturated polyester resin injection mould and heating to 60-200 deg.C, preserving heat for 2-60 min; b. pressurizing the injection mould while vacuumizing and pouring epoxy resin or unsaturated polyester resin and keeping 2-60 min at a pressure of 1-5MPa; c. opening the injection mould and putting injected piece into an oven or baking channel for post-solification and making the long station iron core packaged piece. And the invention has advantages of convenient operating, saving labor and time, simplifying injection device, etc. and the surface of the packaged long stator iron core component is compact, and smooth and birght and clean, and has no air holes and defects, and the invention is especially applied to packaging long stator iron core components for high speed magnetic suspension train and driving motor iron core components for city railway traffic.

Description

technical field [0001] The invention relates to a long stator core assembly packaging process, which belongs to the technical field of motor manufacturing. Background technique [0002] The long stator linear synchronous motor is composed of a stator (armature; track part) and a mover (magnetic pole; vehicle part). It has a compact structure, high efficiency and power factor, and belongs to a core technology in high-speed maglev trains. The process technology requires very high. As the key component of the propulsion system and the maglev system, the long stator of the linear synchronous motor is responsible for the three functions of suspension, propulsion, and vehicle power supply, and plays a vital role in the high-speed maglev train. The packaging of long stator core components used in existing high-speed maglev trains mainly adopts vacuum casting and vacuum automatic pressure gel technology. Bubbles or defects affect the compactness and flatnes...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K15/00H02K15/02B29C45/14
Inventor 王建乔吴铭祺吴钢梁俞胜华
Owner WOLONG ELECTRIC GRP CO LTD
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