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Boring machine and drilling method

A drilling method and technology of drilling machines, which are applied in drilling/drilling equipment, boring/drilling, components of boring machines/drilling machines, etc., can solve the problem that the hole accuracy and surface roughness cannot be guaranteed, and the design is difficult to achieve. requirements, extension of non-processing time, etc., to achieve the effect of reducing temperature, shortening processing time, and suppressing the decline of strength and hardness

Inactive Publication Date: 2006-04-26
SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, increasing the jig also brings many problems, such as the difficulty of alignment, the extension of non-processing time, etc.
Moreover, because the chip flute of the tiny drill bit is shallow, it is difficult to discharge chips. Adding a drill template is equivalent to deepening the drilling depth, further deepening the difficulty of chip removal. It is even more difficult to process difficult-to-machine materials such as stainless steel with ordinary twist drills. For example: for a part made of 9Cr18 (stainless steel type), 4 tiny deep oblique holes need to be processed on the part with a diameter of φ0.45 0 +0.02 mm, the hole depth is about 4~5mm, and the hole depth ratio exceeds 10 times. At present, electric spark drilling is used, and three sets of reamers are used for reaming at the same time. Finally, manual grinding is used to correct the flow rate, hole diameter accuracy and surface roughness. Unable to guarantee, the flow stability is poor, the flow dispersion is large, it is not suitable for control, and it is difficult to meet the design requirements

Method used

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  • Boring machine and drilling method
  • Boring machine and drilling method
  • Boring machine and drilling method

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0097] Processing example 1: processing diagram see Figure 23 , Figure 24

[0098] Part number: S10.55.041 Part material: 9Cr18

[0099] Material hardness: HB≤269 (GJB2294-95)

[0100] Process: 45, 50, 55, 60 processes

[0101] Tooling: self-made test tooling

[0102] Number of processed pieces: 12 pieces

[0103] Drill bit: Nanchang Carbide Factory production specifications φ0.45mm, φ0.60mm

[0104] Selection of processing parameters:

[0105] Spindle speed: 6000r / min; vibration frequency: 300Hz; feed rate: 3μm / r.

[0106] Program setting: initial height 20mm

[0107] G01 +1.5

[0108] G02-2

[0109] G03 +2.5

[0110] G04 -2.5

[0111] G05 +3

[0112] G06-3

[0113] G07 +3.5

[0114] G08 -3.5

[0115] G09 +4.0

[0116] G010 -4.0

[0117] G011 +4.5

[0118] G012 -4.5

[0119] G013 +5

[0120] G014-5

[0121] ...

example 2

[0128] Processing example 2: Part number: 5C12008; Part material: GH1140; Process: 15, 20; Number of processed pieces: 10 pieces

[0129] Drill bit: Nanchang Cemented Carbide Factory production specification φ0.6mm

[0130] Processing diagram see Figure 25

[0131] Selection of processing parameters:

[0132] Spindle speed: 6000r / min; Vibration frequency: 300Hz; Feed rate: 3μm / r

[0133] Program setting: initial height 12.5mm

[0134] G01 +2

[0135] G02-0000

[0136] Cooling and lubrication method: 20 # Manual oil injection

[0137] Test results: see Table 6

[0138]

serial number

Specimen

No

process

Drill Specifications

(Numbering)

flow test

data

(cm 3 / s)

Test Description

1

1

15

0.6(1)

16.2

2

2

15

0.6(1)

16.25

3

3...

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PUM

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Abstract

This invention relates to a drilling machine, which comprises workpiece, driving unit, execution unit, controlling unit and energy supply unit according to the order of the controlling, dynamic and energy delivery, characterized in that inside the system it adds the vibrating unit, applying vibrodrill mode to process; the drill bit will do axial harmonic vibration except the ordinary rotating and feed. This invention also discloses a drilling method based on the said drilling machine, characterized in that when drilling, the drill bit will do axial harmonic vibration except ordinary rotating and feed.

Description

Technical field: [0001] The invention relates to mechanical design and machining technology, and in particular provides a drilling machine and a drilling method. Background technique: [0002] In the prior art, there have always been some big problems about the machining of tiny or deep inclined holes, such as the drill bit is easy to break, the life of the drill bit is low, the work efficiency is not high, or even cannot be processed at all, etc., especially It is especially difficult to process tiny and deep oblique holes in materials such as titanium alloys, stainless steel, and high-strength steel. [0003] At present, electrical processing methods such as laser beams, electron beams, and electric sparks are generally used to process such tiny holes. But the above processing methods all have their own defects. Processing methods such as laser beam, electron beam and electric spark drilling use light and electricity to generate high heat to melt or vaporize the material...

Claims

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Application Information

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IPC IPC(8): B23B41/14B23B41/00B23B41/02B23B47/00B23B47/26B23Q5/22
Inventor 孙安有张川张德远陈志同庞继有席小惠曹祖安周京平赵汝伟
Owner SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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