Ion exchange surface enhancing method for glass substrates of magnet recording discs
A glass substrate and ion exchange technology, applied in the manufacture of record carriers, etc., can solve the problems of high energy consumption, long processing cycle of glass ceramics, and high production cost
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Embodiment 1
[0015] Embodiment one: adopt soda lime silicate glass substrate, its basic composition (wt%) is: SiO 2 72%, Na 2 O 13%, CaO 5%, MgO 3.5%, Al 2 o 3 1.1%. First, use the dipping method to process: process the glass of the above composition into a glass substrate with a thickness d≤1.8mm and a diameter φ≤9.0cm, put it in a closed box, hang the glass substrate properly with a suitable hanger, and then impregnated with K + In the ionic salt, that is, KNO3 ion exchange molten salt solution, the immersion temperature is 360° C., and the immersion time is 10 hours. Its ion exchange mode is K + →Na + (exchange ion K + →The substrate is exchanged with ions Na + ). Then place the substrate in a closed box, and use the dual temperature zone method for treatment: first, at a temperature of 595 ° C, the + and Ba 2+ Salt KNO 3 or KCl and Ba(NO 3 ) 2 Heat the blended salt mixed at 50%: 50% (WT%), and make it evaporate to generate the corresponding metal ion vapor; then stand s...
Embodiment 2
[0017] Embodiment two: adopt the i.e. sheet of soda-lime silicate glass, its composition (wt%) is: SiO 2 73%, Na 2 O 12.5%, CaO 8.6%, MgO 4.1%, Al 2 o 3 1.6, Li 2 O 0.4%, B 2 o 3 Appropriate amount. First, use the dipping method to process: process the glass of this composition into a glass substrate with a thickness d≤1.8mm and a diameter φ≤9.0cm, put it in a closed box, hang the glass substrate properly with a suitable hanger, and then impregnated with K + , Li + The salt of the ion, ie KNO 3 (70wt%) and LiNO 3 (30wt%) blended salt molten salt solution, the immersion temperature is 400°C, and the immersion time is 12 hours. Its ion exchange mode is K + →Na+ (exchange ion K + →The substrate is exchanged with ions Na + ). Then place the substrate in a closed box, and use the dual-temperature zone method for treatment: first, at 600 ° C, the Li-containing + 、K + and Ba 2+ the salt of LiNO 3 (20wt%), KNO 3 (40wt%) and Ba(NO 3 ) 2 (40wt%) blended salt is he...
Embodiment 3
[0019] Embodiment three: adopt the i.e. sheet of soda-lime silicate glass, its composition (wt%) is: SiO 2 63%, Na 2 O 15.2%, CaO 1.2%, MgO 0.8%, Al 2 o 3 4%, Li 2 O 6%, ZnO 5.8%. First, use the dipping method to process: process the glass of this composition into a glass substrate with a thickness d≤1.8mm and a diameter φ≤9.0cm, put it in a closed box, hang the glass substrate properly with a suitable hanger, and then impregnated with K + 、Na + The salt of the ion, ie KNO 3 (75wt%) and NaNO 3 (25wt%) blended salt molten salt solution, the immersion temperature is 380°C, and the immersion time is 20 hours. Its ion exchange method is: K + → Na + , Li + (exchange ion K + →The substrate is exchanged with ions Na + , Li + ). Then place the substrate in a closed box, and use the dual-temperature zone method for treatment: first, at a temperature of 620 ° C, the + and Ba 2+ the salt of KNO 3 (50wt%) and Ba(NO 3 ) 2 (50%wt%) blended salt is heated and evaporated...
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