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Novel heat preservation and insulation integrated wallboard and manufacturing method thereof

A thermal insulation and new technology, applied in the direction of chemical instruments and methods, manufacturing tools, ceramic molding machines, etc., can solve the problems of complicated process, long cycle, and decreased installation stability, and achieve simple process flow, short construction cycle, The effect of reducing the difficulty of construction

Active Publication Date: 2022-03-01
乐昌市住宅建筑工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Existing thermal insulation wall panels are mainly covered with thermal insulation materials on the surface of concrete wall panels. Most of the thermal insulation materials are porous foam materials. If the thermal insulation materials are directly exposed, the appearance of the building will be very ugly. Therefore, after the concrete surface is covered with thermal insulation materials, a decorative panel must be installed to cover it, or a putty layer should be used to cover the thermal insulation material to cover it. The lack of direct bonding reduces the stability of the covering material, especially when using decorative panels such as dry-hanging stone slabs, porcelain tiles, etc., because the installation stability of the covering material decreases. For safety, it usually requires a very complicated fixing structure. If it is directly used If the putty layer is covered, it is also prone to peeling off of the putty layer. Usually, the surface of the thermal insulation material is covered with a reinforcing net fixed to the concrete wall panel to provide a point of strength for the putty layer, which makes the construction difficult and complicated. The cycle time is long, therefore, there is still room for improvement

Method used

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  • Novel heat preservation and insulation integrated wallboard and manufacturing method thereof
  • Novel heat preservation and insulation integrated wallboard and manufacturing method thereof
  • Novel heat preservation and insulation integrated wallboard and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1-3

[0047] A novel thermal insulation integrated wall panel comprises a concrete wall body, and the concrete wall body is formed by pouring heat-insulation retarded concrete mixture.

[0048] Insulating concrete mixes consist of the following components:

[0049] Water, cement, fly ash, cenosphere filler, water reducer.

[0050] Among them, the water reducing agent is a compound of sulfonated melamine formaldehyde resin, sodium lignosulfonate and sodium gluconate.

[0051] The mass ratio of sulfonated melamine formaldehyde resin, sodium lignosulfonate and sodium gluconate is 1:0.2:3.

[0052] In Examples 1-3, see Table 2 for the specific input amount (unit: kg) of each component.

[0053] Table 2

[0054] Example 1 Example 2 Example 3 water 14.4 14.5 14.6 cement 33.8 33.86 33.9 fly ash 3.3 3.38 3.4 Cenosphere packing 116.5 116.9 117 Superplasticizer 0.52 0.53 0.54

[0055] In embodiment 1-3, the preparation method of h...

Embodiment 4

[0064] A new type of thermal insulation integrated wallboard, compared with Example 2, the only difference is:

[0065] The preparation method of hollow microsphere filler comprises the following steps:

[0066] Step 1), adding industrial hydrofluoric acid with a concentration of 40% into tap water, stirring evenly to form a hydrofluoric acid solution with a concentration of 12%.

[0067] Step 2), put the hollow glass microspheres into the stirred tank, then inject the hydrofluoric acid solution into the stirred tank, the mass ratio of the hollow glass microspheres to the hydrofluoric acid solution is 1:5, after the hydrofluoric acid solution is injected , at room temperature, with a rotation speed of 120r / min, stirring for 6min, filtering the hollow glass microspheres through a 1000-mesh screen, and then putting the filtered hollow glass microspheres into the cleaning pool. There is a 1000-mesh filter screen, the cleaning tank is injected with clean water at a flow rate of 1...

Embodiment 5

[0070] A new type of thermal insulation integrated wallboard, compared with Example 2, the only difference is:

[0071] The mass ratio of sulfonated melamine formaldehyde resin, sodium lignosulfonate and sodium gluconate is 1:1:1.

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Abstract

The invention relates to the field of wallboards, and particularly discloses a novel heat preservation and insulation integrated wallboard and a manufacturing method thereof. A novel heat preservation and heat insulation integrated wallboard is characterized by comprising a concrete wall body which is formed by pouring a heat insulation concrete mixture; the heat-insulating concrete mixing material comprises the following components in parts by mass: 144-146 parts of water; 338 to 339 parts of cement; 33 to 34 parts of fly ash; and 1165 to 1170 parts of a hollow microsphere filling material. 5.2 to 5.4 parts of a water reducing agent; the surface of the hollow microsphere filler is rough; the hollow microbead filler is obtained by corroding hollow glass microbeads with a corrosive solution. The method has the effects of reducing the building construction difficulty, simplifying the construction process and shortening the construction period.

Description

technical field [0001] The invention relates to the field of wallboards, in particular to a novel thermal insulation integrated wallboard and a manufacturing method thereof. Background technique [0002] The wall panel is one of the important components of the building. It plays the role of separating the space. The thermal insulation wall panel can block the heat transfer, slow down the heat transfer speed, and make the heat of the internal space and the external space separated by the wall panel The exchange is slowed down, so that the room has the effect of warming in winter and cooling in summer, which can effectively reduce the power of air conditioning and heating, and save energy and protect the environment. [0003] Existing thermal insulation wall panels are mainly covered with thermal insulation materials on the surface of concrete wall panels. Most of the thermal insulation materials are porous foam materials. If the thermal insulation materials are directly expos...

Claims

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Application Information

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IPC IPC(8): C04B28/04C04B20/02C04B14/22B28B1/14B28B17/02B28C5/00
CPCC04B28/04C04B20/023C04B14/22B28B1/14B28B17/02B28C5/003C04B2201/50C04B2201/32C04B18/08C04B2103/302
Inventor 蔡华强
Owner 乐昌市住宅建筑工程有限公司
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