Tungsten cathode for molten salt electrolysis, preparation method of tungsten cathode and application of laser cladding technology

A technology of laser cladding and molten salt electrolysis, applied in electrodes, electrolysis components, electrolysis process, etc., can solve the problems of tungsten cathode corrosion, increased production cost, and high price.

Pending Publication Date: 2022-01-07
INNER MONGOLIA METAL MATERIAL RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In actual production, since the tungsten cathode exposed above the molten salt liquid level (especially the position close to the molten salt liquid level) has been under high temperature conditions of 700°C to 850°C for a long time, and is vulnerable to the impact of volatile gas flow, the The parts are easily oxidized, which leads to the corrosion and failure of the tungsten cathode
Since tungsten is a rare metal and is expensive, frequent replacement of tungsten cathodes not only increases production costs, but also affects production efficiency

Method used

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  • Tungsten cathode for molten salt electrolysis, preparation method of tungsten cathode and application of laser cladding technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] (1) Preparation of corrosion-resistant metal composite materials

[0047] Weigh the raw materials according to the following ratio: C 0.03wt%, Si 2.0wt%, W 3.0wt%, Fe 5wt%, Mo14wt%, Cr 23wt%, ZrO 15wt%, B 0.6wt% and Ni of the balance; The sum of weight percentages of ingredients is 100wt%.

[0048] The above raw materials were placed in a planetary ball mill for refinement and mixing to obtain a corrosion-resistant metal composite material with a particle size of 300 mesh.

[0049] (2) Tungsten rod pretreatment

[0050] Take a tungsten rod with a diameter of 80mm and a length of 1000mm, and use a sandblasting process to perform surface purification and roughening treatment on the tungsten rod to obtain a tungsten rod with a surface sandblasting treatment.

[0051] (3) Laser cladding

[0052] Put the spherical pure copper powder with a particle size of 300 mesh, the 316L stainless steel spherical powder with a particle size of 300 mesh, and the anti-corrosion metal co...

Embodiment 2

[0060] Except for the following steps, the rest are the same as in Example 1.

[0061] (3) Laser cladding

[0062] Put the spherical pure copper powder with a particle size of 300 mesh, the 316L stainless steel spherical powder with a particle size of 300 mesh, and the anti-corrosion metal composite material with a particle size of 300 mesh respectively in the laser cladding equipment, and perform laser cladding on the tungsten rod that has been sandblasted on the surface , obtaining a tungsten cathode with a copper cladding layer, a stainless steel cladding layer and an anti-corrosion metal cladding layer;

[0063] Among them, the laser cladding copper adopts a cladding process with high power and low powder feeding rate. The specific process parameters are set as: power output ratio 82%, powder feeding speed 16g / min, shielding gas volume: 18L / min, powder feeding gas: 1.4 L / min, cladding thickness 1.8mm;

[0064] Laser cladding stainless steel adopts a cladding process with...

Embodiment 3

[0068] Except for the following steps, the rest are the same as in Example 1.

[0069] (3) Laser cladding

[0070] Put the spherical pure copper powder with a particle size of 500 mesh, the 316L stainless steel spherical powder with a particle size of 500 mesh and the anti-corrosion metal composite material with a particle size of 500 mesh respectively in the laser cladding equipment, and perform laser cladding on the tungsten rod that has been sandblasted on the surface (the cladding area is the zone between 120~250mm apart from this tungsten rod end), obtains the tungsten cathode with copper cladding layer, stainless steel cladding layer and corrosion-resistant metal cladding layer;

[0071] Among them, the laser cladding copper adopts a cladding process with high power and low powder feeding rate. The specific process parameters are set as: power output ratio 88%, powder feeding speed 18g / min, shielding gas volume: 18L / min, powder feeding gas: 1.6 L / min, cladding thickness...

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Abstract

The invention discloses a preparation method of a tungsten cathode for molten salt electrolysis, which comprises the following steps: sequentially carrying out laser cladding on the surface to be subjected to laser cladding of a tungsten substrate in copper, stainless steel and an anti-corrosion metal composite material to obtain the tungsten cathode with a copper cladding layer, a stainless steel cladding layer and an anti-corrosion metal cladding layer; wherein the surface to be subjected to laser cladding is the surface of the tungsten substrate in the area between the 1 / 10 position of the length of the tungsten substrate and the 1 / 4 position of the length of the tungsten substrate from the same end part of the tungsten substrate; the anti-corrosion metal composite material is prepared from the following components: 0.02 wt%-0.06 wt% of C, 1.5 wt%-2.5 wt% of Si, 2.5 wt%-3.5 wt% of W, less than or equal to 7 wt% of Fe, 10 wt%-20 wt% of Mo, 20 wt%-30 wt% of Cr, 8 wt%-20 wt% of ZrO, 0.4 wt%-0.8 wt% of B and the balance Ni. According to the method, the service life of a traditional tungsten cathode can be prolonged from about 200 days to 310-320 days.

Description

technical field [0001] The invention relates to a tungsten cathode for molten salt electrolysis and a preparation method thereof, and also relates to an application of laser cladding technology. Background technique [0002] When using the rare earth molten salt electrolysis method to prepare rare earth metals, the molten salt electrolyte mostly uses fluorides and oxides, and the current during electrolysis is as high as thousands of amps, and the temperature of the electrolyte can reach above 1000 ° C. The working conditions are very bad, so it is necessary to use A highly corrosion-resistant, refractory metal serves as the cathode. At present, tungsten cathodes are generally used in production. [0003] In actual production, since the tungsten cathode exposed above the molten salt liquid level (especially the position close to the molten salt liquid level) has been under high temperature conditions of 700°C to 850°C for a long time, and is vulnerable to the impact of vola...

Claims

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Application Information

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IPC IPC(8): C25C7/02C25C3/34C23C24/10C22C19/05C22C30/00C22C32/00C22F1/18C21D9/00
CPCC25C7/025C25C3/34C23C24/106C22C30/00C22C19/053C22C27/06C23C24/103C22C32/0026C22F1/18C21D9/0068
Inventor 张鸣一高平王昊
Owner INNER MONGOLIA METAL MATERIAL RES INST
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