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Ultrahigh-carbon bearing steel material for high-speed precision bearing as well as preparation method and application of ultrahigh-carbon bearing steel material

A precision bearing, ultra-high carbon technology, applied in bearing components, shafts and bearings, mechanical equipment and other directions, can solve problems such as poor high-speed performance of bearings, deformation of parts, and temperature rise

Pending Publication Date: 2021-12-07
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The DN value of the spindle bearings of high-speed machine tools in my country is only 2×10 6 The foreign DN value can reach 4×10 6 Among them, the main reason for the poor high-speed performance of the bearing is that the wear resistance of the bearing steel is not high and the tempering stability of the bearing steel is not high
[0004] The increase of DN value is mainly the contribution of the improvement of wear resistance. Wear resistance is the guarantee of bearing precision. When the bearing runs at high speed, it will generate heat, and the temperature of the bearing surface will increase. The increase of temperature will reduce the strength of bearing steel, resulting in Abrasion resistance is further reduced
Japan's NSK uses carbonitriding to solve this problem; carbonitriding can increase the carbon content of the working surface of the bearing and improve wear resistance, but the temperature of carbonitriding is low, about 850 ° C, resulting in The carburized layer is relatively thin, and the parts will be deformed after quenching after infiltration. The carburized layer may be worn off during the secondary grinding process, resulting in uneven hardness.

Method used

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  • Ultrahigh-carbon bearing steel material for high-speed precision bearing as well as preparation method and application of ultrahigh-carbon bearing steel material
  • Ultrahigh-carbon bearing steel material for high-speed precision bearing as well as preparation method and application of ultrahigh-carbon bearing steel material
  • Ultrahigh-carbon bearing steel material for high-speed precision bearing as well as preparation method and application of ultrahigh-carbon bearing steel material

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preparation example Construction

[0043] The method of preparing ultrahigh carbon bearing steel material for a high-speed precision bearings embodiment of the present invention, comprising the steps of:

[0044] Elements according to a predetermined ratio to prepare a steel billet by continuous casting or molding, rolled into the required specifications, the rolling temperature at 1200 ~ 900 ℃.

[0045] After different rolling of ultra-high carbon bearing steel spheroidizing annealing treatment, the annealing process is heated and incubated 6-15 hr 750 ~ 850 ℃, furnace cooling to 500 ~ 700 ℃ baked.

[0046] The ultra-high carbon bearing steel is spheroidized after quenching heat treatment, quenching temperature is 840 ~ 860 ℃, heating parameters is 1.0 ~ 2.0min / mm, an oil quenching medium or special green quenching medium. After quenching the specimen was 160 ~ 300 ℃ tempering, tempering time 1 to 3 hours.

[0047] Such tissue by the treatment process tempered martensite + retained austenite and undissolved carb...

Embodiment 1

[0059] After Example 1, high carbon bearing steel after quenching and tempering and spheroidization annealing process component 1 embodiment, an electrochemical etching method prior austenite grains, see the results in FIG. figure 1 The average grain size of about 6 m in this state, part of ultrafine grain steel, in addition to a relatively uniform grain size.

Embodiment 2

[0060] Tissue ultrahigh carbon bearing steel after quenching and tempering 2, Example 2 as component figure 2 (A), the tissue in this state is excess carbon martensite, residual austenite, carbide particulate is distributed in the martensite matrix, residual austenite can not distinguish at this magnification. figure 2 (A) FIG ultra high carbon bearing steel, figure 2 (B) is FIG GCr15 steel, figure 2 (C) FIG steel is SKF-3. Slightly larger than the carbide particles in the ultra-high carbon bearing steel SKF-3 and GCr15 steel, but is more evenly distributed, although the size of the carbide particles GCr15 steel SKF-3 and smaller, but they are not evenly distributed, carbide sparse region, as shown in arrows. This is because too small carbides readily dissolves when the secondary quenching, this causes uneven distribution of carbide, carbide hardness sparse area will be reduced, this will lead to increased noise during the operation of the bearings, bearing stand ultrahigh Carbon ...

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Abstract

The invention discloses an ultrahigh-carbon bearing steel material for a high-speed precision bearing and a preparation method and application of the ultrahigh-carbon bearing steel material. The ultrahigh-carbon bearing steel material comprises the following components in percentage by weight: 1.05-1.50% of C; 1.00% to 2.00% of Cr; 0.10% to 0.40% of Mn; 0.05% to 0.19% of Si; 1.10% to 2.50% of Al; and the balance of Fe. The ultrahigh-carbon bearing steel material disclosed by the invention has relatively high wear resistance and tempering stability; and the bearing is used for a high-speed precision bearing and can run at a high speed.

Description

Technical field [0001] The present invention pertains to a steel material and heat treatment technology and relates to the field of high-speed precision bearings bearing steel, and more particularly to ultra-high carbon bearing steel material and its preparation method and application for high-speed precision bearings. Background technique [0002] The bearing device is used in the field of mechanical parts, transportation, aerospace, defense and other, as far as the rotating member, the bearing connection is often required. [0003] The basic components of bearing steel since its inception in 1905, and now there are no major changes, bearing steel components in various countries is similar, there is no essential difference. In contrast, bearing steel quality compared to our still some gaps and some foreign countries, mainly in the inclusion control, block and carbide network control, uniformity ball of the organization of the poor. Which led to our high-speed rail bearings impor...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/06C22C38/18C22C38/40C21D1/18C21D1/32C21D6/00C21D8/00F16C33/32F16C33/62
CPCC22C38/04C22C38/02C22C38/06C22C38/40C21D1/32C21D1/18C21D6/004C21D6/005C21D6/008C21D8/005C22C38/18C21D6/002F16C33/32F16C33/62C21D2211/008C21D2211/001C21D2211/004
Inventor 柳永宁孙俊杰
Owner XI AN JIAOTONG UNIV
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