Application of limonite as adhesive and pellet preparation method

A technology of pelletizing ore and limonite, which is applied in the field of metal smelting, can solve the problems affecting the pelletizing performance of iron ore powder, the quality of pellets, the decline in production, and the reduction of iron grade in pellets, so as to achieve the goal of ore blending The effect of reducing cost, improving grade and reducing the amount of blast furnace slag

Pending Publication Date: 2021-12-03
INNER MONGOLIA UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, at present, the binder used in the production of pellets in my country is mainly bentonite, and there is a problem that the proportion of bentonite is generally too high, which not only reduces the iron grade of the pellets, but also increases the amount of blast furnace slag, making the blast furnace coke ratio increase, utilization factor decreases
If the amount of bentonite is directly reduced, it will affect the pelletizing performance of iron ore powder, for example, the quality and output of pellets will decrease

Method used

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  • Application of limonite as adhesive and pellet preparation method
  • Application of limonite as adhesive and pellet preparation method
  • Application of limonite as adhesive and pellet preparation method

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preparation example Construction

[0037] The invention provides a method for preparing pellets. The pellet preparation method includes the step of adding the above-mentioned limonite powder into magnetite powder as a binder.

[0038] Preferably, the preparation method comprises the following steps:

[0039] Step 1) raw material preparation and mixing: mixing magnetite powder dried at a certain temperature, limonite powder crushed to a certain particle size and bentonite to obtain a mixed material;

[0040] Step 2) Pelletizing: Put the mixed material obtained in step 1) into a pelletizing device, and pelletize under certain operating conditions to obtain green pellets;

[0041] Step 3) drying: drying the green balls obtained in step 2) under certain conditions to obtain dry balls;

[0042] Step 4) preheating: preheating the dry ball obtained in step 3) at a certain temperature to obtain a preheated ball;

[0043] Step 5) roasting: roasting the preheated ball obtained in step 4) at a certain temperature to obt...

Embodiment 1

[0097] The pellet preparation method of the present embodiment adopts the following steps:

[0098] Step 1) Raw material preparation and mixing: mix the magnetite powder dried at 110°C, the limonite powder crushed to less than 200 meshes, and bentonite to obtain a mixed material, the mass of the first magnetite powder in the mixed material The percentage is 64%, the mass percentage of the second magnetite powder is 32%, the addition of limonite powder is 4%, and the addition of bentonite is the first magnetite powder, the second magnetite powder and limonite 1.5% of the sum of powder mass;

[0099] Step 2) Pelletizing: Put the mixed material obtained in step 1) into a pelletizing device, and pelletize in a pelletizing disk with a diameter of 1m, an inclination angle of 45°, and a rotating speed of 30r / min. The ball was formed for 3 minutes, the fog water was grown for 8 minutes, and the water was not compacted for 10 minutes to obtain a green ball;

[0100] Step 3) drying: d...

Embodiment 2

[0106] The pellet preparation method of the present embodiment adopts the following steps:

[0107] Step 1) Raw material preparation and mixing: mix the magnetite powder dried at 110°C, the limonite powder crushed to less than 200 meshes, and bentonite to obtain a mixed material, the mass of the first magnetite powder in the mixed material The percentage is 64%, the mass percentage of the second magnetite powder is 32%, the addition of limonite powder is 4%, and the addition of bentonite is the first magnetite powder, the second magnetite powder and limonite 1.5% of the sum of powder mass;

[0108] Step 2) Pelletizing: Put the mixed material obtained in step 1) into a pelletizing device, and pelletize in a pelletizing disk with a diameter of 1m, an inclination angle of 45°, and a rotating speed of 30r / min. The ball was formed for 3 minutes, the fog water was grown for 8 minutes, and the water was not compacted for 10 minutes to obtain a green ball;

[0109] Step 3) drying: d...

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Abstract

The invention discloses an application of limonite with excellent balling property as an adhesive and a pellet preparation method. The limonite comprises limonite powder, and chemical components of the limonite powder comprise iron, silicon dioxide, calcium oxide, magnesium oxide, aluminum oxide, water, sulfur, phosphorus and the like. The pellet preparation method comprises the steps of raw material preparation and mixing, pelletizing, drying, preheating, roasting, cooling and the like. The drying comprises forced air drying and air draft drying. The balling index of the limonite-based adhesive reaches 1.55, and the balling index is improved by 59.8% compared with the balling index of bentonite in the prior art. By the adoption of the pellet preparation method with the limonite powder as the adhesive, the adding amount of the bentonite in the pelletizing process can be reduced by 40%, the charging grade of iron-containing raw materials of a blast furnace is improved by 0.18%, the slag discharging amount is reduced by 0.27%, the carbon dioxide emission amount is reduced by 0.99%, and the ore blending cost is reduced by 22 yuan / ton or above. The blast furnace smelting has the benefits of cost reduction, efficiency improvement, energy conservation and emission reduction, and has important significance for realizing carbon neutralization when carbon reaches the peak.

Description

technical field [0001] The invention relates to the technical field of metal smelting, in particular to an application of limonite as a binder and a preparation method of pellets. Background technique [0002] With the rapid development of the iron and steel industry, ironmaking blast furnaces are developing towards large-scale development. However, due to the increase in the cost of raw materials, fuels and energy and power, iron and steel enterprises are currently in an era of meager profits. All iron and steel enterprises can only continue to reduce costs to adapt to the meager profits they are in. In order to obtain a larger space for production competition, blast furnace ironmaking puts forward higher requirements on the quality of the furnace charge. [0003] During the sintering process of iron and steel smelting, the emission of flue gas is large and the pollution is serious, which is difficult to be treated by conventional technology. However, due to the high iron c...

Claims

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Application Information

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IPC IPC(8): C22B1/243
CPCC22B1/243C22B1/2406
Inventor 罗果萍任杰柴轶凡朱建国陈银胜纪祥辉刘浩
Owner INNER MONGOLIA UNIV OF SCI & TECH
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