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Industrial hole wall defect detection system based on AI and identification algorithm

A defect detection and hole wall technology, applied in the field of defect detection, can solve the problems of high detection error rate, slow detection speed, lack of consistency and reliability, etc., to improve detection speed, improve detection speed, and ensure product quality consistency. Effect

Active Publication Date: 2021-06-04
无锡金元启信息技术科技有限公司
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Problems solved by technology

[0002] At present, most of the detection of defects on the inner wall of industrial products relies on manual work. The detection speed of this scheme is slow. At the same time, the detection results are affected by the experience, proficiency and some subjective factors of the inspectors, lacking consistency and reliability. Traditional detection of inner wall defects of industrial products The technology of this technology mainly uses the ultra-depth-of-field microscope to perform oblique viewing. This method is difficult to automate, and it will cause image distortion, low detection efficiency, and high detection error rate. At present, the deep learning method is used to detect the inner wall defects of industrial products. The method mainly Using a two-stage target detection algorithm, this method first generates a large number of candidate pictures, and then uses a convolutional neural network to classify and regress the pictures. This method is time-consuming. In view of this, we propose an AI-based industrial hole wall defect detection System and Recognition Algorithm

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  • Industrial hole wall defect detection system based on AI and identification algorithm
  • Industrial hole wall defect detection system based on AI and identification algorithm
  • Industrial hole wall defect detection system based on AI and identification algorithm

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Embodiment 1

[0061] see Figure 1-Figure 3 As shown, on the one hand, the present invention provides an AI-based industrial hole wall defect detection system, including a data acquisition unit 100, a data preprocessing unit 200, a feature extraction unit 300, a defect detection unit 400, and a loss function unit 500;

[0062] The data acquisition unit 100 is used to convert the ingested target into an image signal and transmit it to the image processing system, and use artificial intelligence to convert it into a digital signal based on information such as pixel distribution, brightness, and color, and the image processing system performs operations on it to extract the target characteristics, and then obtain detection results or realize feedback control;

[0063] The data preprocessing unit 200 is used to perform data augmentation on the image signal collected by the data acquisition unit 100 through rotation, translation, mirroring, and adjusting the brightness of the picture to increase...

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Abstract

The invention relates to the technical field of defect detection, and in particular relates to an industrial hole wall defect detection system based on AI and an identification algorithm. The system comprises a data acquisition unit, a data preprocessing unit, a feature extraction unit, a defect detection unit and a loss function unit; the data acquisition unit is used for converting a shot target into an image signal, the data preprocessing unit is used for carrying out data augmentation on the image signal acquired by the data acquisition unit and subtracting a mean value from images in a training set and a test set, and the feature extraction unit is used for optimizing a weight coefficient and offset of each node by the images; the defect detection unit is used for determining a central point of a defect detection position according to the image features in the feature extraction unit. According to the invention, the position and the type of the defect can be obtained only by converting the picture into the image signal, naked eye observation is liberated, the detection standard is unified, the product quality consistency is ensured, and the detection speed is improved, so that the detection speed of the inner wall defect of an industrial product is improved.

Description

technical field [0001] The present invention relates to the technical field of defect detection, in particular to an AI-based industrial hole wall defect detection system and recognition algorithm. Background technique [0002] At present, most of the detection of defects on the inner wall of industrial products relies on manual work. The detection speed of this scheme is slow. At the same time, the detection results are affected by the experience, proficiency and some subjective factors of the inspectors, lacking consistency and reliability. Traditional detection of inner wall defects of industrial products The technology of this technology mainly uses the ultra-depth-of-field microscope to perform oblique viewing. This method is difficult to automate, and it will cause image distortion, low detection efficiency, and high detection error rate. At present, the deep learning method is used to detect the inner wall defects of industrial products. The method mainly Using a two-...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/88G01N21/954
CPCG01N21/8851G01N21/954G01N2021/8887G06T1/0014G06T7/66G06N3/084G01N2021/8874G06F18/253G06F18/24
Inventor 印国平刘金建申兴禄张程黄新龙
Owner 无锡金元启信息技术科技有限公司
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