Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Hydrophobic white carbon production fluidized bed reactor capable of recycling materials

A fluidized bed reactor, hydrophobic technology, applied in the field of fluidized bed, can solve the problems of limited heat removal, inconvenient installation and maintenance, and unstable reaction, so as to improve the effect and stability, facilitate installation and maintenance, The effect of reducing production costs

Pending Publication Date: 2021-03-26
JIANGSU KESHENG CHEM MACHINERY
View PDF0 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the fluidized bed reactor used to prepare hydrophobic silica by using hydrophilic silica, due to the irrationality in the results, makes the active ingredients contained in the reaction product low, resulting in high production costs, Affect economic benefits
The key parts of the fluidized bed are the gas distributor at the bottom of the bed and the heat exchange device inside the bed. The former affects the fluidization quality of the raw material gas, and the latter will affect the heat exchange efficiency of the reactor.
[0003] Most of the gas distributors are now designed as sieve plates, spherical crowns and similar structures. For the lighter silica, this type of structure is easy to blow the silica, resulting in the gap between the gas and the silica. The contact between them is uneven, the reaction is unstable, the active ingredients in the reaction product are low, and the production cost is high
[0004] And another key component—the heat exchange device installed inside the bed body, most of them are designed as U-shaped tube structure, or finger-shaped tube structure with inner and outer tubes. The disadvantages of the U-shaped tube structure are: first, adjacent heat exchange The tubes are connected by U-shaped elbows or short horizontal tubes at the upper and lower ends, which affects the fluidization channel of the material and is not conducive to fluidization. Moreover, when this type of heat exchange tube is connected to the outer tube, there are often many interfaces. , causing inconvenience to installation and maintenance
Due to the above reasons, some fluidized bed reactors now adopt a finger-shaped tube structure with inner and outer sleeves. Although this structure avoids the disadvantages of the U-shaped tube structure, it is difficult for the layout of the heat exchange tubes and the impact on the inlet and outlet tubes. There are still deficiencies in the distribution of the heat transfer oil of the heat pipe
For example, some larger fluidized beds use heat transfer oil distribution boxes to distribute heat transfer oil. This distribution box reduces the number of joints between internal heat exchange tubes and outer tubes, which facilitates installation and maintenance. When oiling, the heat transfer oil entering the oil tank is distributed to each heat exchange tube at the same time and then discharged at the same time. When the number of heat exchange tubes is large, it is necessary to use a heat transfer oil pump with a larger flow rate to supply oil. Inconvenience, moreover, the time for the heat transfer oil pumped in each cycle to flow through the heat exchange tube is too short, and the heat taken away is limited, resulting in low heat transfer efficiency and high power consumption, which affects economic benefits

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Hydrophobic white carbon production fluidized bed reactor capable of recycling materials
  • Hydrophobic white carbon production fluidized bed reactor capable of recycling materials
  • Hydrophobic white carbon production fluidized bed reactor capable of recycling materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0030] This embodiment provides a fluidized bed reactor for the production of hydrophobic silica with recyclable materials, such as Figures 1 to 3As shown, it mainly includes a bed body 1, a gas distribution chamber 2 is installed at the bottom of the bed body 1, an upper head 3 is installed at the top, and six sets of heat exchange tube assemblies are installed inside the bed body 1, and each set of heat exchange tube assemblies has at least It includes two U-shaped heat exchange tube groups 4, and each U-shaped heat exchange tube group 4 is composed of at least three U-shaped heat exchange tubes connected in series. The two U-shaped heat exchange tube groups 4 share the same heat transfer oil inlet 5 and the same heat transfer oil outlet 6 . A feed pipe 101, a distribution plate 202, and several gas distribution heads 203 are installed in the gas distribution chamber 2, the feed pipe 101 is arranged concentrically with the gas distribution chamber 2, and is fixedly installe...

Embodiment approach 2

[0039] This embodiment is a further improvement of Embodiment 1. The main improvement is that in Embodiment 1, the gas outlet 204 of the gas distribution head 203 is set on the top of the gas distribution head 203. It is more preferred for large solid materials, but when it is necessary to pass into the bed body 1 with solid materials such as white carbon black, since the gas outlet 204 is blowing upward, it will result in smaller quality solid materials. Blown to the upper part of the bed body 1 quickly with the airflow, it is easy to cause uneven dispersion of solid materials and uneven contact with the gas in the lower part, which affects the uniformity and stability of the reaction and the content of active ingredients in the reaction product.

[0040] In this embodiment, the gas outlet 204 of the gas distribution head 203 is set on the side wall of the gas distribution head 203, and the gas outlet 204 is an inclined outlet with an angle α1 of 45° to the central axis of the...

Embodiment approach 3

[0044] This embodiment is a further improvement of Embodiment 2, the main improvement is that in this embodiment, as Image 6 , the distribution plate 202 in the gas distribution chamber 2 is a V-shaped structure with an included angle α2 of 140°. Compared with the distribution plate with a planar structure, the design of the distribution plate 202 with a V-shaped structure can increase the number of gas distribution heads 203 installed on it, so that the gas is distributed more densely, and the dispersed materials are also dispersed more uniformly.

[0045] Apart from this, this embodiment is completely the same as Embodiment 2, and will not be repeated here.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
angleaaaaaaaaaa
angleaaaaaaaaaa
angleaaaaaaaaaa
Login to View More

Abstract

The invention relates to the field of fluidized beds, and discloses a hydrophobic white carbon production fluidized bed reactor capable of recycling materials. The hydrophobic white carbon productionfluidized bed reactor capable of recycling materials comprises a bed body, a gas distribution chamber is arranged at the bottom of the bed body, and an upper seal head is arranged at the top of the bed body; a plurality of groups of heat exchange tube assemblies are mounted in the bed body, each group of heat exchange tube assembly at least comprises two U-shaped heat exchange tube groups, and theU-shaped heat exchange tube groups share the same heat conduction oil inlet and the same heat conduction oil outlet; and each U-shaped heat exchange tube group is formed by connecting at least threeU-shaped heat exchange tubes in series. Compared with the prior art, the hydrophobic white carbon black production fluidized bed reactor capable of recycling the materials is large in number of heat exchange tubes, high in heat exchange efficiency, small in model selection limitation on a heat conduction oil pump and high in heat conduction efficiency; especially for solid materials with light weight, the solid materials and gas materials can be fully and uniformly mixed, the reaction is uniform and stable, the content of effective components in the reaction product is high, and the comprehensive production cost is low.

Description

technical field [0001] The invention relates to the field of fluidized beds, in particular to a fluidized bed reactor for producing hydrophobic white carbon black with recyclable materials. Background technique [0002] At present, the fluidized bed reactor used to prepare hydrophobic silica by using hydrophilic silica, due to the irrationality in the results, makes the active ingredients contained in the reaction product low, resulting in high production costs, affect economic benefits. The key parts of the fluidized bed are the gas distributor at the bottom of the bed and the heat exchange device inside the bed. The former affects the fluidization quality of the raw material gas, and the latter will affect the heat exchange efficiency of the reactor. [0003] Most of the gas distributors are now designed as sieve plates, spherical crowns and similar structures. For the lighter silica, this type of structure is easy to blow the silica, resulting in the gap between the gas ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B01J8/24C01B33/12
CPCB01J8/1818B01J8/1836B01J8/1872B01J8/24B01J2208/00132B01J2208/00902C01B33/12Y02P20/10
Inventor 张会平于大海许如海王大一
Owner JIANGSU KESHENG CHEM MACHINERY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products