Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Impact-smashing-resistant wear-resistant steel and preparation method thereof

A wear-resistant steel and impact-resistant technology, which is applied in the field of impact-resistant and wear-resistant steel and its preparation, can solve the problems of poor toughness, low impact toughness, and no obvious improvement in wear resistance, and achieve superior wear resistance and impact Toughness, excellent friction and wear properties, and good prospects for popularization and application

Active Publication Date: 2021-03-16
SHANGHAI UNIV OF ENG SCI
View PDF22 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its products have good low-temperature toughness and wear resistance while having high hardness, which is helpful for the manufacture of mechanical parts in harsh environments, especially at extremely low temperatures, but the martensite-ferrite duplex structure is only suitable for It is not suitable for the production of modules with a thickness of less than 100mm, and for the wear-resistant steel used for inserts, the general thickness is more than 200mm
[0008] (3) Patent CN 201110163309 proposes a martensitic wear-resistant steel and its manufacturing method. It does not use precious alloying elements such as Mo and Ni, and its mechanical properties meet national standards. Moreover, its corrosion resistance is higher than that of manganese steel. Significantly improved, the working time or wear resistance can be increased by 1 to 3 times, the performance is considerable, and the cost is low, but it does not add alloy elements that do not significantly improve wear resistance, and only relies on martensite to improve wear resistance, and solid Solvent strengthening is limited
[0009] (4) Patent CN 201710676555 proposes a steel for wear-resistant steel bars, including the following components in weight percentage: 0.55% to 0.65% of C; 0.2% to 0.4% of Si; 0.60% to 1.0% of Mn; 0.9 %~1.3% Cr; 0.15%~0.25% Mo; 0.1%~0.2% V; 0.01%~0.05% Ti; S≤0.020%; The mill has high strength, hardness, toughness and wear resistance at the site of use, basically achieving a balance of hardness, hardenability, strength and toughness, but it is medium carbon and has poor toughness, so it is not suitable for impact resistance smash environment
[0010] (5) Patent CN 201810160997 discloses a steel for wear-resistant steel bars, including the following components in weight percentage: 0.55% to 0.65% carbon; 0.2% to 0.4% silicon; 0.60% to 1.0% manganese; 0.9 %~1.3% chromium; 0.15%~0.25% molybdenum; 0.1%~0.2% vanadium; 0.01%~0.05% titanium; sulfur≤0.020%; phosphorus≤0.020%; The rod has high strength, hardness, toughness and wear resistance in the field of rod mill, basically achieving a balance of hardness, hardenability, strength and toughness, but it is based on CN 201710676555 by adding Mo and V Completed, there is still the problem of low impact toughness
[0011] (6) Patent KR 10-2016-0177123 / WO PCT / KR2017 / 014087 relates to wear-resistant steel for construction machinery, etc., and more specifically relates to a steel with a thickness of 40 to 130 (mm) having excellent wear resistance and high strength and High-hardness wear-resistant steel with impact toughness and a method for manufacturing the high-strength wear-resistant steel, although its wear resistance and impact resistance are better, but it is only suitable for the production of modules below 130mm
[0012] (7) Patent WO PCT / US2011 / 061810 / US 12 / 956,590 discloses a wear-resistant steel, although its performance is good, but due to its high nickel content, there is a greater risk of quenching cracking
Although the addition of Paralympic can improve toughness, Paralympic is easy to transform into a high-stress martensitic phase in the impact environment, resulting in local cracks, so this component is not suitable for the production of impact-resistant lifting bars

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Impact-smashing-resistant wear-resistant steel and preparation method thereof
  • Impact-smashing-resistant wear-resistant steel and preparation method thereof
  • Impact-smashing-resistant wear-resistant steel and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1~4

[0055] A preparation method of impact-resistant and wear-resistant steel, the steps are as follows:

[0056] (1) Smelting: Put the ingredients into the electric arc furnace according to the ratio and melt them. After the metallurgical composition meets the requirements, control the temperature to about 1520-1540°C and cast it into a φ450mm×2050mm round ingot. After the round ingot is demoulded, remove the scale and pits, etc. defect;

[0057] (2) High-temperature homogenization: heat the φ450mm×2050mm steel ingot to 1265±10°C, keep it warm for 11 hours, and then cool it to 1180±10°C with the furnace to prepare for forging;

[0058] (3) Upsetting: Upsetting the 1180°C steel ingot along the height direction of the steel ingot to a height of 45%, then finishing (that is, using a press to flatten the irregular edges), returning to the furnace and heating at 1180±10°C for 3 hours, and then The second upsetting, finishing, return to the furnace at 1180±10°C for 3 hours, and then ca...

Embodiment 1

[0069] The friction and wear coefficient test result figure of the anti-smashing and wear-resistant steel obtained in embodiment 1 is as follows figure 2 As shown, traditional die steels, such as H13 and 8418 steels, have a friction and wear coefficient of 0.4 to 0.6. Compared with H13 steel and 8418 steel, the friction and wear coefficient of the test steel of the present invention is significantly reduced, which means that the wear resistance is obviously improved.

[0070] The metallographic structure diagram (400 times) of the anti-smashing wear-resistant steel that embodiment 1 makes is as follows figure 1 shown by figure 1 It can be seen that densely dispersed precipitates are distributed in the matrix and grain boundaries. This type of precipitates is mainly metastable and stable carbides. This type of carbides not only has high hardness, but is also not easy to coarsen, which can improve wear resistance during use. Sexuality.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
hardnessaaaaaaaaaa
Login to View More

Abstract

The invention discloses impact-smashing-resistant wear-resistant steel and a preparation method thereof. The impact-smashing-resistant wear-resistant steel is prepared from the following components inpercentage by mass: 0.22%-0.38% of C, 0.1%-0.3% of Si, 0.25%-1.0% of Mn, 2.1%-6.5% of Cr, 0.9%-1.8% of Mo, 0.2%-0.8% of W, 0.2%-0.8% of V, and the balance of Fe and inevitable impurities. The preparation method comprises the following steps that proportioning is carried out; a steel ingot is smelted; the steel ingot is homogenized at high temperature; and upsetting, drawing out, annealing and quenching and tempering are carried out to obtain the impact-smashing-resistant wear-resistant steel. The impact-resistant and wear-resistant steel is excellent in impact-smashing resistance and wear resistance, the grain size is refined from the perspective of components, and stable trial production of products can be achieved by using conventional production means; and the preparation method is simple in process, is matched with a universal H13 steel heat treatment process, and has a great application prospect.

Description

technical field [0001] The invention belongs to the technical field of alloy steel, and relates to a crushing-resistant and wear-resistant steel and a preparation method thereof. Background technique [0002] Wear-resistant steel mainly includes martensitic wear-resistant steel, martensitic ferritic wear-resistant steel and martensitic austenitic wear-resistant steel. Among them, martensitic wear-resistant steels are produced based on the contribution of the solid-solution-strengthened martensite matrix to wear resistance. They either use ferrite to improve toughness, or use retained austenite to improve toughness, and use the second phase to improve toughness. It is to relieve the brittleness caused by the work hardening of the martensitic structure. Both ferrite and austenite are ductile phases, which have an excellent effect on improving toughness. [0003] Due to the large size and specifications of wear-resistant steel for mining machinery, it is different from mass-p...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/24C22C33/04C21D8/00C21D1/26C21D1/25
CPCC22C38/24C22C38/22C22C38/04C22C38/02C21D8/005C21D1/26C21D1/25
Inventor 吴日铭黄山胡涛陈蒙
Owner SHANGHAI UNIV OF ENG SCI
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products