Quick-assembled suspended film hollow glass as well as manufacturing method and production line thereof

A glass and hollow technology, applied in the field of insulating glass production equipment, can solve the problems of poor thermal insulation performance, easy formation of cold bridges, easy deformation of spacer frames, etc., so as to save the curing time of structural adhesive, take into account the sealing performance, and simplify production. The effect of craftsmanship

Pending Publication Date: 2021-03-02
温州前瞻玻璃科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] (1) During the use of the existing insulating glass, especially in a low-temperature and cold environment, fogging or condensation often occurs in the hollow layer of the insulating glass, and serious water retention occurs, which greatly affects the The thermal insulation performance and visual effect of insulating glass greatly shorten its service life
[0010] (2) The existing insulating glass is manually installed, which not only has low production efficiency, but also cannot guarantee product quality, especially for large-sized products, because the spacer frame is easy to deform and sag, so the spacer frame of large-size insulating glass It is difficult to ensure that it is parallel to the edge of the glass, which not only affects the appearance, but also affects the consistency of the structural adhesive, thus affecting the sealing performance and mechanical strength of the insulating glass
[0011] (3) The main disadvantages of existing hollow glass edge seals are: first, butyl rubber has good sealing performance but does not fully seal the hollow layer; structural adhesive can fully seal the hollow layer but has poor sealing performance; The second is that the curing time of the structural adhesive is too long, which not only seriously affects the production efficiency, but also has a negative impact on the product quality. Third, the continuous bonding between the spacer frame and the glass is used, which has poor thermal insulation performance and is easy to form cold bridges. , resulting in a lot of heat loss at the edge of the insulating glass, easy to condense, etc.
[0012] (4) The molecular sieve in the spacer frame of the existing insulating glass is used as a desiccant. In an environment with high humidity, especially in summer, the high temperature and high humidity, the molecular sieve will absorb a large amount of moisture in the external air, thereby greatly shortening its service life. Thus affecting the service life of insulating glass
[0013] (5) The edges and corners of the existing insulating glass are exposed, and it is easy to bump and cause gaps and microcracks during the handling process
[0014] (6) The existing insulating glass needs to be replaced many times during the life cycle of the building, which not only causes a lot of waste of manpower, material resources and financial resources, but also brings a lot of unnecessary troubles to users

Method used

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  • Quick-assembled suspended film hollow glass as well as manufacturing method and production line thereof
  • Quick-assembled suspended film hollow glass as well as manufacturing method and production line thereof
  • Quick-assembled suspended film hollow glass as well as manufacturing method and production line thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0107] like figure 2 and Figure 11 As shown, a quick-installed diaphragm insulating glass includes glass 1, spacer bars 2, first sealing 3, second sealing 4, third sealing 5 and diaphragm 7. According to the size of the produced insulating glass, two pieces are cut. A piece of glass 1 of the same size is used for edging and cleaning; when tempered glass is required, it is tempered in a tempering furnace; the existing insulating glass spacer, preferably a warm edge, is used, according to the size and shape of the two pieces of glass 1 And the glue thickness of the structural glue used in the second sealing 4 is in accordance with Figure 11 The length of each spacer bar 2 is determined by the placement method, the rectangular insulating glass adopts 4 spacer bars 2, and the special-shaped insulating glass determines the number of spacer bars 2 according to the shape and size of the glass; Figure 11 The two ends of the 4 spacer bars 2 are cut into 45-degree angles respectivel...

Embodiment 2

[0109] like image 3 and Figure 12 As shown, a quick-loading diaphragm insulating glass includes glass 1, spacer bars 2, first sealing 3, second sealing 4, fourth sealing 6 and diaphragm 7, which is basically the same as Embodiment 1, with the exception of The arrangement of the spacer bar 2 is as follows: Figure 11 As shown, the upper end openings of the spacers 2 placed upright on the left and right sides are exposed (the size of the exposure can be adjusted by the size of the cut corners), which is convenient for the perfusion of molecular sieves, and the process of punching holes on the spacers 2 is omitted. , saving equipment investment and processing time; the difference is that the fourth sealing 6 is used to replace the third sealing 5, and the fourth sealing 6 is a sealing tape (aluminum foil composite tape, butyl glue waterproof tape or aluminum plastic glass Fiber composite tape, etc.), the fourth seal 6 is a U-shaped seal around the insulating glass. Compared w...

Embodiment 3

[0111] like Figure 4 and Figure 13 As shown, a quick-installed diaphragm insulating glass includes glass 1, spacers 2, first sealing 3, second sealing 4, third sealing 5, fourth sealing 6 and diaphragm 7, basically the same as the implementation Example 1, the difference is that the spacer 2 is placed as Figure 13 As shown, the spacer 2 is a flat incision, which can reduce the cutting amount by more than half compared with the oblique incision at an angle of 45 degrees, and does not produce or less waste; in addition, the positioning is relatively simple, and the filling of the molecular sieve is also It is more convenient; the difference is that there are three seals at the same time: the second sealing joint 4, the third sealing joint 5 and the fourth sealing joint 6, so the sealing performance is better, and the fixing and protection effect on the glass is stronger.

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Abstract

The invention belongs to the technical field of hollow glass production equipment, and discloses quick-assembled suspended film hollow glass as well as a manufacturing method and a production line thereof. Two pieces of glass are provided; the two pieces of glass are equal in length and width; spacing bars are directly bonded to the peripheries of the bonding faces of the two pieces of glass in asegmented mode and form a closed frame respectively, or the spacing bars are made into two identical spacing frames and then are bonded to the peripheries of the bonding faces of the two pieces of glass respectively; a suspended film is bonded to the other surface of the spacing bars on one piece of glass, and the suspended film is instantly flattened and tightened in a mode of directly heating the suspended film by utilizing thermal tightening equipment; and after the suspended film is thermally tightened, the two pieces of glass are laminated, pressed and bonded together, and the peripheriesof the two pieces of glass are aligned. The method has important significance in improving the production automation level of the suspended film hollow glass, shortening the production period, improving the product performance, reducing the production cost, increasing the productivity and yield and prolonging the service life of the suspended film hollow glass.

Description

technical field [0001] The invention belongs to the technical field of insulating glass production equipment, and in particular relates to a fast-packing diaphragm insulating glass, a manufacturing method and a production line thereof. Background technique [0002] At present, in order to further improve the thermal insulation and sound insulation performance of insulating glass, a double-glass film insulating glass with the application number of 2020107220953 is proposed. However, in the subsequent production practice, it is found that diaphragm insulating glass has many deficiencies like the existing ordinary insulating glass. For example, during use, especially in a low temperature and cold environment, fog or condensation often occurs in the hollow layer of insulating glass, and water retention occurs in serious cases, which greatly affects the insulation of insulating glass. The thermal insulation performance and visual effect greatly shorten its service life. The occur...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E06B3/67E06B3/663E06B3/66E06B3/56E06B3/677E06B3/673C03C27/10E06B5/16
CPCE06B3/6715E06B3/66314E06B3/66323E06B3/66342E06B3/66361E06B3/677E06B3/56E06B3/6625C03C27/10E06B3/673E06B5/16
Inventor 戴长虹
Owner 温州前瞻玻璃科技有限公司
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