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A kind of necking processing preparation method of fiber-metal tube

A fiber metal and metal pipe technology, which is applied in the field of fiber-metal pipe necking processing and preparation, can solve the problems of easy generation of gaps in the aluminum alloy layer and the carbon fiber layer, complicated steps, insufficient normal pressure, etc., so as to solve the problems of wrinkling and The problem of metal springback, the effect of improving the shrinkage forming limit, and improving the performance of aluminum alloys

Active Publication Date: 2022-06-07
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In method 2, due to insufficient normal pressure, gaps are likely to occur between the aluminum alloy layer and the carbon fiber layer, which further leads to cracks; at the same time, fiber-metal composite pipe fittings with complex axes cannot be formed by this method
In addition, in the traditional process, the resin curing process of carbon fiber cloth is prone to defects such as filling dissatisfaction and gaps due to the lack of external energy field assistance; the curing process of carbon fiber cloth is separated from the aging treatment process of aluminum alloy, and the forming steps are many, time-consuming, and expensive. Low preparation efficiency
Therefore, the traditional preparation method of fiber-metal composite pipe fittings has problems such as complicated steps, low preparation efficiency, low interlayer interface strength, easy instability and wrinkling when shrinking, and large rebound value.

Method used

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  • A kind of necking processing preparation method of fiber-metal tube
  • A kind of necking processing preparation method of fiber-metal tube
  • A kind of necking processing preparation method of fiber-metal tube

Examples

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preparation example Construction

[0030] The invention provides a method for preparing a necking of a fiber-metal pipe fitting, comprising the following steps:

[0031] (1) The alloy plate and the carbon fiber cloth are pre-treated, stacked alternately, and the aluminum plate is placed on the outer layer for blanking treatment, and the carbon fiber cloth and the alloy plate are stacked into multiple layers by a stacking process, wherein the carbon fiber cloth is middle layer;

[0032] (2) carrying out blanking treatment of the multi-layer material obtained in the step (1), and rounding the blanked pipe fittings according to the specified size and requirements, and then performing seamless welding to form fiber metal pipe fittings;

[0033] (3) heating the fiber metal pipe fitting obtained in the step (2) and extruding it into a variable-diameter shrinking die, so that the three-layer pipes are squeezed together under the action of the shrinking die to produce plastic deformation and fit tightly , to obtain a ...

Embodiment 1

[0051] The solid solution 2219 aluminum alloy (thickness 0.8mm) and the carbon fiber composite material (thickness 0.4mm) are alternately stacked, in the order: aluminum alloy - carbon fiber composite material - aluminum alloy, and then rounded and welded seamlessly. , to obtain carbon fiber aluminum alloy pipe fittings (thickness 2mm). The carbon fiber composite material is carbon fiber impregnated with resin, wherein the carbon fiber is T300 type orthogonal direction woven cloth, and the resin material is amino epoxy resin;

[0052] Clamp the top and bottom of the shrinking die, use self-resistance heating to heat the pipe to be shrunk to 75°C, and then squeeze it into the shrinking die. ;Using an ultrasonic probe to apply ultrasonic vibration around the necked fiber metal pipe fittings; the fiber metal pipe fittings heat up with self-resistance heating to obtain a softened shrinkage prototype, and at the same time, high-pressure nitrogen is introduced into the fiber metal p...

Embodiment 2

[0054]The solid solution 2219 aluminum alloy (thickness 0.9mm) and carbon fiber composite material (thickness 0.4mm) are alternately stacked, in the order: aluminum alloy - carbon fiber composite material - aluminum alloy, and then rounded and welded seamlessly. , to obtain carbon fiber aluminum alloy pipe fittings (thickness 2.2mm, outer diameter 49mm). The carbon fiber composite material is carbon fiber impregnated with resin, in which the carbon fiber is a T500 type woven cloth in orthogonal directions, and the resin material is bisphenol A epoxy resin; the necking mold is clamped and installed, and the pipe fittings to be necked are heated by self-resistance heating. Heating to 85°C, and then extruding the fiber metal pipe fitting to be necked into the necking die, and at the same time, the pipe fitting extrusion block 7 and the necking mold are closely attached; the ultrasonic probe is used to apply ultrasonic waves around the necked fiber metal pipe fittings. Vibration; ...

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Abstract

The invention discloses a fiber-metal tube necking processing preparation method, which relates to the field of material forming; it includes the steps of: (1) pre-treating an alloy plate and a carbon fiber cloth, stacking and then blanking, rolling and forming after blanking, Seamless welding to form circular pipe fittings; (2) Heating the fiber metal pipe fittings in step (1) and extruding them into the variable-diameter shrinking die, so that the pipes are extruded with each other under the action of the variable-diameter shrinking die to produce plastic deformation and fit tightly to obtain the necked composite pipe; (3) apply ultrasonic vibration around the necked composite pipe in step (2) to assist the plastic deformation of the pipe; (4) apply ultrasonic vibration in step (3), Apply air pressure inside the necked composite pipe and heat it; (5) Keep the temperature constant, then release the internal pressure, and finally take it out for air cooling to get the final product. The necking processing and preparation method of the fiber-metal pipe provided by the invention enables the pipe fitting to have high surface quality and good mechanical properties.

Description

technical field [0001] The invention relates to the technical field of material forming, in particular to a method for preparing a fiber-metal tube for necking. Background technique [0002] Currently, fiber-metal composite pipe fittings have two production methods. 1. First lay the aluminum alloy pipe and carbon fiber cloth alternately, and then solidify the target part by shrinking and bulging; 2. First, shape the aluminum alloy pipe into the shape of the target part, then lay the carbon fiber cloth and further solidify. In method 1, when the shrinkage coefficient is large, the aluminum alloy layer and the carbon fiber cloth layer are prone to normal instability due to the huge hoop compression, resulting in wrinkling and large springback defects; Poor and easy to break. In method 2, due to insufficient normal pressure, gaps are easily formed between the aluminum alloy layer and the carbon fiber layer, which further leads to cracks; at the same time, complex axis fiber-m...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29D23/00B29C57/00B29C70/68C22F1/04C21D9/08
CPCB29D23/001B29C57/00B29C70/68C22F1/04C21D9/08
Inventor 陈一哲林毅王辉郭巍华林
Owner WUHAN UNIV OF TECH
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