Polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation pipefitting and spraying method

A polyurethane, outer protective pipe technology, applied in the direction of pipes/pipe joints/pipes, thermal insulation, and protection of pipelines through thermal insulation, etc. Outstanding strength and toughness, avoiding economic losses, good structural flexibility

Pending Publication Date: 2021-01-01
融克(北京)资本投资管理有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the domestic heating pipe network and oil and gas pipeline fittings generally adopt the traditional prefabricated direct-buried thermal insulation process. First, according to the shape of the pipe fittings, an outer protective pipe larger than the shape of the pipe fittings is made. The outer protective pipe is made of polyethylene pipe products. Cut the polyethylene pipe according to the shape of the outer protective pipe, then use the plastic welding process to weld the cut polyethylene pipe, and finally pour polyurethane foaming agent into the space between the outer body of the pipe fitting and the outer protective pipe concentrically to form heat preservation The structure of pipe fittings, this manufacturing process has certain defects, such as uneven insulation foaming, incomplete splicing and welding of outer protective pipes, and inability to install and manufacture on site, etc. There may be a huge heat loss in the overall insulation performance. The service life is short, and no effective insulation protection can be obtained. Therefore, this kind of old-fashioned prefabricated direct-buried thermal insulation pipe fittings has great technical problems in terms of energy saving, environmental protection and economic benefits.

Method used

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  • Polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation pipefitting and spraying method
  • Polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation pipefitting and spraying method
  • Polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation pipefitting and spraying method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A prefabricated thermal insulation pipe fitting integrally formed by spraying polyurethane spraying outer protective pipe, which comprises: a prefabricated direct buried thermal insulation pipe fitting, the prefabricated direct buried thermal insulation pipe fitting includes a working pipe 4, and the outer surface of the working pipe is sprayed with polyurethane for protection by spraying equipment 5 Layer 2, and there is a welded joint of pipe fittings that does not spray the polyurethane protective layer at both ends of the working pipe. The outer surface of the polyurethane protective layer is sprayed with the polymer liquid outer protective layer 1 by the spraying equipment, and the described A group of alarm wires 3 are installed inside the polyurethane protective layer, and the polymer liquid outer sheath adopts a polymer liquid elastic material with a density of 1.2g / cm3, and its coating thickness is 1-20mm.

Embodiment 2

[0038] According to the polyurethane spray coating outer protection pipe described in Example 1, the integrally formed prefabricated thermal insulation pipe fittings are sprayed, and the spraying equipment is a polyurethane mixing nozzle and a high-pressure liquid spray gun, and the distance between the welding interface of the pipe fittings and the working pipe port is 10- 20mm, the polyurethane mixing nozzle and the high-pressure liquid spray gun are connected with the control device 6.

Embodiment 3

[0040] A spraying method for polyurethane spraying outer protective pipe spraying integrally formed prefabricated thermal insulation pipe fittings, the method includes the following steps: firstly, the pipe fittings adopt conventional heating pipe fittings, the model is DN15-DN4000, and the surface of the outer body is shot blasted to reach Sa2. 5 Industrial coating cleaning grade, polyurethane uses isocyanate, polyol and catalyst combined foaming agent;

[0041] Using fully automatic spraying polyurethane foaming technology equipment or hand-held mobile polyurethane foaming equipment, 360-degree polyurethane spraying and foaming insulation is applied to the pipe fittings, so that the performance parameters and technical indicators of the polyurethane insulation layer on the outer body of the pipe fittings meet the design requirements. Standard, the thermal conductivity is 0.026-0.032W / m·k;

[0042] A metal alarm line is pre-buried in the polyurethane insulation layer of the o...

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Abstract

The invention discloses a polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation pipefitting and a spraying method. By adopting a traditional prefabricated directly-buried heat preservation process, an existing heat supply pipe network and a pipeline fitting have the disadvantages of uneven heat preservation forming, halfway splicing and welding of an outer protection pipe, great heat loss for integral heat preservation and short service life of a heat preservation pipefitting. The heat preservation pipefitting comprises a prefabricated directly-buried heat preservation pipefitting which comprises a working pipe (4), wherein a polyurethane protection layer (2) is sprayed to the outer surface of the working pipe through spraying equipment (5),valve welding ports without the polyurethane protection layer are left at two ends of the working pipe, high polymer liquid protection layers (1) are sprayed to the outer surfaces of the polyurethaneprotection layers by the spraying equipment, a group of alarm lines (3) is mounted in each polyurethane protection layer, and the high polymer liquid protection layers are made of high polymer liquidelastic materials with densities being 1.2 q / cm<3> and the coatings are 1-20 mm thick. The invention relates to the polyurethane spraying outer protection pipe spraying integrally-formed prefabricated heat preservation pipefitting.

Description

Technical field: [0001] The invention relates to the technical field of heating pipe networks and conveying pipes, in particular to a prefabricated heat-preserving pipe fitting and a spraying method for integrally forming a polyurethane spray-coated outer protection pipe. Background technique: [0002] At present, the domestic heating pipe network and oil and gas pipeline fittings generally adopt the traditional prefabricated direct-buried thermal insulation process. First, according to the shape of the pipe fittings, an outer protective pipe larger than the shape of the pipe fittings is made. The outer protective pipe is made of polyethylene pipe products. Cut the polyethylene pipe according to the shape of the outer protective pipe, then use the plastic welding process to weld the cut polyethylene pipe, and finally pour polyurethane foaming agent into the space between the outer body of the pipe fitting and the outer protective pipe concentrically to form heat preservation ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L9/14F16L59/02F16L58/10F16L57/06F16L57/00B05D1/02B05D1/28B05D1/38B05D7/24B05D5/00
CPCB05D1/02B05D1/28B05D5/00B05D7/24B05D7/584B05D7/586F16L9/14F16L57/00F16L57/06F16L58/10F16L59/028
Inventor 刘志峰
Owner 融克(北京)资本投资管理有限公司
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