A kind of equipment and method of multi-nozzle injection composite roll

A composite roll and multi-nozzle technology, applied in the field of roll spray forming, can solve the problems of high stress, roughness and damage of the blank, and achieve the effects of improving strength and wear resistance, improving service life and improving compounding speed.

Active Publication Date: 2021-06-22
HUNAN LIFANG ROLLER
View PDF11 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the above scheme has the following disadvantages: (1) High-frequency induction coil is used for heating during the spraying process. Since the atomizing nozzle sprays high-temperature molten metal, it is easy to spray into the high-frequency induction coil, making it different from the high-frequency induction coil. Other components connected to the induction coil cannot withstand high temperatures, resulting in a greatly reduced service life or even damage on the spot; (2) The injection pressure of the existing atomizing nozzle is low, and the rapid compounding of the blank and the metal cannot be achieved, so the above patent documents need to be sprayed while spraying. Heated by a high-frequency induction coil, otherwise the stress on the entire blank will be large and the heating will be uneven; (3) There is no stirring device in the tundish, which will make the molten metal in the tundish uneven. When it is sprayed on the blank , will form a rough, uneven, segregated structure; (4) The above-mentioned composite object is a tube blank, which belongs to a hollow structure, and the above method cannot be applied to a large solid roll structure

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of equipment and method of multi-nozzle injection composite roll
  • A kind of equipment and method of multi-nozzle injection composite roll

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0036] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0037] Such as figure 1 and figure 2 Shown: a multi-nozzle injection compound roll equipment, including vacuum melting furnace 1, frame 2, tundish 3, multiple nozzles 4, friction heating device 5, inert gas tank 6 and automatic control system. Wherein, the vacuum smelting furnace 1 is connected to the tundish 3, and the below of the tundish 3 is provided with a plurality of nozzles 4, and each nozzle 4 is connected to the tundish 3 by a liquid conduit 31, and the number of the liquid conduit 31 is the same as that of the tundish 3. The number of nozzles 4 is corresponding; the bottom of the nozzles 4 is provided with the frame 2, and the frame 2 is provided with a lifting mechanism 7 for driving the blank to move up and down and a rotating mechanism 8 for driving the blank to swing or rotate. The heating device 5 is arranged toward...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
heightaaaaaaaaaa
Login to view more

Abstract

A device and method for multi-nozzle spraying compound rolls, the device includes a tundish, the tundish is provided with a stirring device; a plurality of nozzles are arranged under the tundish, and the nozzles and the tundish are connected by a guide The liquid pipe is connected; the frame is arranged under the nozzle, and the frame is provided with a lifting mechanism for driving the blank to move up and down and a rotating mechanism for driving the blank to swing or rotate; a frictional heating device is arranged toward the blank, and Can be selectively moved close to or away from the blank. The invention also includes a method for multi-nozzle injection composite rolls. The invention can rapidly increase the composite speed of the composite layer, form uniform metallurgical bonding, and the bonding force between the blank and the composite layer is large and stable.

Description

technical field [0001] The invention relates to the technical field of roll spray forming, in particular to a multi-nozzle jet composite roll equipment and method. Background technique [0002] Spray forming is a process in which the alloy liquid flow is atomized into fine droplets with high-pressure inert gas, flies and cooled under high-speed airflow, and is deposited into a blank before it is completely solidified. It is a new process technology that integrates metal melting, liquid metal atomization, rapid solidification, and spray deposition forming into a metallurgical operation process to make metal material products. It is useful for developing new materials, reforming traditional processes, improving material performance, and saving energy , reducing environmental pollution have a major role. [0003] CN 103962558B discloses a method for continuously preparing composite tube blanks by spray forming, which specifically includes: setting the atomizing nozzle in a spa...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/115B22F7/08
CPCB22F3/003B22F3/115B22F7/08
Inventor 彭龙生彭麒如
Owner HUNAN LIFANG ROLLER
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products