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Touring car compartment rotational moulding manufacturing process

A production process and technology for carriages, which are applied in household components, applications, coatings, etc., can solve the problems of heavy weight, strength, rigidity, poor sound insulation and heat insulation performance, etc., and achieve the effects of high speed, good sound insulation function and convenient operation.

Inactive Publication Date: 2020-07-07
湖南虹旭塑业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, most of the rotomolding and blow molding car shells developed at home and abroad are single-layer or double-layer structures, and the body of the double-layer structure still has the disadvantages of strength, rigidity, poor sound insulation and heat insulation performance, and heavy weight.

Method used

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  • Touring car compartment rotational moulding manufacturing process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A manufacturing process of rotational molding of a caravan compartment, comprising the following steps:

[0029] S1. Installation: Take the mold used to produce the caravan, and install the mold on the molding machine;

[0030] S2. Preheating: heating the inner film of the mould, and preheating the inner wall of the mould;

[0031] S3. One-time feeding: inject PE material into the mold and close the mold;

[0032] S4. Heating and melting: through the heating of the mold and the vertical and horizontal rolling and rotation, the material is evenly filled in the cavity of the mold by its own gravity and centrifugal force and melted;

[0033] S5. Secondary feeding: open the mold, add thermal insulation and sound insulation fillers to the middle of the rotomolded parts, close the mold, and continue heating to the softening point of the fillers;

[0034] S6, molding, continue to increase the temperature of the heating chamber, so that the filler with heat preservation and s...

Embodiment 2

[0042] A manufacturing process of rotational molding of a caravan compartment, comprising the following steps:

[0043] S1. Installation: Take the mold used to produce the caravan, and install the mold on the molding machine;

[0044] S2. One-time feeding: inject PE material into the mold and close the mold;

[0045] S3. Heating and melting: through the heating of the mold and the vertical and horizontal rolling and rotation, the material is evenly filled in the cavity of the mold by its own gravity and centrifugal force and melted;

[0046] S4. Secondary feeding: open the mold, add thermal insulation and sound insulation fillers to the middle of the rotomolded parts, close the mold, and continue heating to the softening point of the fillers;

[0047] S5 molding, continue to increase the temperature of the heating chamber, so that the thermal insulation and sound insulation fillers are melted and foamed to fill the inner cavity of the product;

[0048] S6. Cooling and demoul...

Embodiment 3

[0055] A manufacturing process of rotational molding of a caravan compartment, comprising the following steps:

[0056] S1. Installation: Take the mold used to produce the caravan, and install the mold on the molding machine;

[0057] S2. Preheating: heating the inner film of the mould, and preheating the inner wall of the mould;

[0058] S3. One-time feeding: inject PE material into the mold and close the mold;

[0059] S4. Heating and melting: through the heating of the mold and the vertical and horizontal rolling and rotation, the material is evenly filled in the cavity of the mold by its own gravity and centrifugal force and melted;

[0060] S5. Cooling and demoulding, transfer the mold to the cooling chamber, first air cooling and then water cooling, and after cooling, remove the product from the mold.

[0061] PE material needs to be processed before it is added to the mold. The steps are as follows:

[0062] A. After washing the PE material required for processing th...

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Abstract

The invention provides a touring car compartment rotational moulding manufacturing process, and relates to the technical field of rotational moulding processes. The process comprises the following steps of S1, mounting, S2, preheating, wherein an inner film of a mold is heated; S3, primary putting, wherein PE materials are injected into the mold; S4, heating and melting, wherein through heating and longitudinal and transverse rolling rotating of the mold, the materials can be evenly distributed in an inner cavity of the mold and molten; S5, secondary putting, wherein the mold is opened, and the middle of a rotational moulding part is filled with a filling agent with a heat preservation and sound insulation function; S6, forming; and S7, cooling and demolding. Through the rotational moulding manner, a compartment is made, the mold cost is greatly reduced, the rotational moulding process is suitable for forming large plastic products, through adding of the filling agent with the heat preservation and sound insulation function, the whole compartment has the good heat preservation and sound insulation function on the premise of high strength, the whole process achieves rotational moulding process one-time molding, the car shell forming period can be shortened, and the strength, rigidity and heat insulation properties of the whole compartment can be improved.

Description

technical field [0001] The invention relates to the technical field of rotational molding technology, in particular to a manufacturing technology of rotational molding of a caravan compartment. Background technique [0002] At present, the domestic automobile manufacturing industry mostly uses sheet metal stamping to form various car shell covers, and uses injection molding to form front and rear bumpers and car doors. Due to the high cost of cold stamping dies and injection molding, the long manufacturing period and high cost of technological improvement restrict the development of automobiles. Industrial development. Furthermore, due to the heavy weight of the sheet metal car shell, the energy consumption is high, which is unfavorable for environmental protection. However, it is difficult to pull the core of the injection mold, so the rotomolded car shell has become the best choice. [0003] However, most of the rotomolding and blow molding car shells developed at home a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C41/04B29C41/46B29K105/00B29L31/30
CPCB29C41/04B29C41/46B29K2023/06B29K2105/0005B29K2105/0047B29L2031/3055
Inventor 赵虹旭赵家巨周诗嵛
Owner 湖南虹旭塑业有限公司
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