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Magnesium oxide ceramic ink for 3D direct writing molding and preparation method thereof

A ceramic ink, direct writing technology, applied in the field of 3D printing materials, can solve the problems of difficult to control the fluidity of ceramic ink, reduce the high temperature performance of ceramic products, difficult to burn off salt ions, etc., to slow down the hydrolysis and thickening process, reduce water The effect of good conversion rate and fluidity

Active Publication Date: 2019-11-08
MATERIAL INST OF CHINA ACADEMY OF ENG PHYSICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Compared with organic matter, ceramics are brittle materials and it is difficult to control the fluidity of ceramic inks
Chinese Patent Publication No. CN107651963A discloses a direct-writing molding method of precursor-converted ceramics, which uses ceramic precursors dissolved in organic solvents to prepare slurry, so that the rheological properties of the slurry can be controlled by the amount of organic solvent added, but The approach is limited to material systems with organic polymer ceramic precursors
Due to the easy hydration of magnesium oxide, it is usually difficult to prepare a slurry with a solid content of more than 60wt%, and it is even more challenging to prepare a high-solid ink with good fluidity
Chinese Patent Publication No. CN108456457A discloses a 3D direct writing zirconia ceramic ink, through the addition of ammonium chloride, zinc acetate, sodium chloride and other salt substances, the viscosity of the ink is still very low when the solid content is high; It is difficult to burn off during subsequent sintering, and the formed low-melting eutectic will significantly reduce the high-temperature performance of ceramic products. This method cannot be applied to high-temperature structural ceramics such as magnesium oxide

Method used

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  • Magnesium oxide ceramic ink for 3D direct writing molding and preparation method thereof
  • Magnesium oxide ceramic ink for 3D direct writing molding and preparation method thereof
  • Magnesium oxide ceramic ink for 3D direct writing molding and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] The fused magnesia powder, high-viscosity polyvinyl alcohol and deionized water are mixed into a slurry; the mass fractions are 66.5 wt% of magnesium oxide, 3.5 wt% of polyvinyl alcohol and 30 wt% of deionized water. According to the material ratio, polyvinyl alcohol is heated and stirred to dissolve in deionized water to prepare polyvinyl alcohol aqueous solution. Add magnesium oxide powder to the above solution according to the material ratio, and homogenize alternately at 2000 rpm and 1000 rpm for 3 minutes to obtain a slurry, and vacuumize and remove foam to obtain magnesium oxide ceramic ink. Put the above ink into the syringe of the direct-writing 3D printer, the inner diameter of the needle is 300 μm, set the 3D printing program and start layer-by-layer printing, the printed three-dimensional structure is dried to obtain the green body of magnesium oxide, and finally in the ordinary sintering furnace after 1680 ℃ sintering to obtain magnesium oxide ceramics (such...

Embodiment 2

[0031] Mix electric fused magnesium oxide powder, low-viscosity polyvinyl alcohol and deionized water to form a slurry; the content of magnesium oxide is 61.5wt%, the content of polyvinyl alcohol is 9.6wt%, and the content of deionized water is 28.9wt%. According to the material ratio, polyvinyl alcohol is heated and stirred to dissolve in deionized water to prepare polyvinyl alcohol aqueous solution. Add magnesium oxide powder to the above solution according to the material ratio, and homogenize alternately at 2000rpm and 800rpm for 3 minutes to obtain a slurry, and vacuumize and defoam to obtain magnesium oxide ceramic ink. Put the above ink into the syringe of the direct-writing 3D printer, the inner diameter of the needle is 300 μm, set the 3D printing program and start layer-by-layer printing, and the printed three-dimensional structure will be dried slowly at constant temperature to obtain a green body of magnesium oxide. Finally, in a common sintering furnace, the magne...

Embodiment 3

[0033] Mix electric fused magnesium oxide powder, high-viscosity polyvinyl alcohol and deionized water to form a slurry; the content of magnesium oxide is 65wt%, the content of polyvinyl alcohol is 2.6wt%, and the content of deionized water is 32.4wt%. According to the material ratio, polyvinyl alcohol is heated and stirred to dissolve in deionized water to prepare polyvinyl alcohol aqueous solution. Add magnesium oxide powder to the above solution according to the material ratio, and homogenize alternately at 2000 rpm and 800 rpm for 3 minutes to obtain a slurry, and vacuumize and remove foam to obtain magnesium oxide ceramic ink. Put the above ink into the syringe of the direct-writing 3D printer, the inner diameter of the needle is 500μm, set the 3D printing program and start layer-by-layer printing, the printed three-dimensional structure is dried slowly at constant temperature to obtain the green body of magnesium oxide, and finally in the ordinary sintering furnace Magne...

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Abstract

The invention discloses a magnesium oxide ceramic ink for 3D direct writing molding and a preparation method thereof. The ceramic ink is obtained by mixing 57-70wt% of magnesium oxide powder, 2.5-10wt% of polyvinyl alcohol and 25-35wt% of deionized water evenly. The method includes: loading magnesium oxide ceramic ink into a syringe of a direct writing 3D printer, setting the printing program andstarting layer-by-layer printing, drying the printed three-dimensional structure to obtain a magnesium oxide green body, and finally conducting sintering at 1580-1680DEG C in an ordinary sintering furnace to obtain magnesium oxide ceramic. The above scheme achieves simple ink components, high solid content and good fluidity, the preparation method is simple and feasible, the silk thread extruded on the direct writing 3D printer has a smooth surface, the molded green body and the high temperature sintered ceramic have good shape preservation performance, and can be applied to the high temperature field, thus having high practical value and promotion value.

Description

technical field [0001] The invention belongs to the technical field of 3D printing materials, and in particular relates to a magnesia ceramic ink for 3D direct writing molding and a preparation method thereof. Background technique [0002] The principle of 3D direct writing technology is to control the movement of the barrel containing the "ink" in three-dimensional space, extrude the "ink" material in fluid, molten, colloidal or pasty state through pressure, and form it after layer-by-layer accumulation. different shapes to complete the 3D printing process. The 3D structure formed by direct writing has a large aspect ratio and size control range, and can form complex 3D structures with spans. Therefore, this method has attracted extensive attention in advanced ceramic materials, composite materials, and biological tissue scaffolds. [0003] 3D direct writing printing ink needs to be extruded from fine nozzles without clogging, and can quickly solidify into filaments with a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D11/30C09D11/38C04B35/04C04B35/622B33Y70/00B33Y10/00
CPCB33Y10/00B33Y70/00C04B35/04C04B35/622C09D11/30C09D11/38
Inventor 徐婷婷王威何培徐海燕李炯王平余进
Owner MATERIAL INST OF CHINA ACADEMY OF ENG PHYSICS
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