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On-line control method of liquid nitrogen injection quantity for ultra-low temperature cooling processing

A control method and technology of injection quantity, applied in temperature control, non-electric variable control, control/regulation system, etc., can solve the problems of inaccurate regulation, temperature regulation devices and methods that do not consider processing conditions, etc., and achieve strong operability. , The effect of fast control speed and small initial value error

Active Publication Date: 2019-07-26
DALIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The present invention aims to provide an online control method of liquid nitrogen injection amount for the automation and industrial application of the existing ultra-low temperature processing technology.

Method used

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  • On-line control method of liquid nitrogen injection quantity for ultra-low temperature cooling processing
  • On-line control method of liquid nitrogen injection quantity for ultra-low temperature cooling processing
  • On-line control method of liquid nitrogen injection quantity for ultra-low temperature cooling processing

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Embodiment Construction

[0030] The specific implementation manners of the present invention will be further described below in conjunction with the accompanying drawings and technical solutions.

[0031] Taking the outer circle turning of titanium alloy (Ti-6Al-4V) as an example, the CNC lathe is used for processing, and the cutting process parameter is the cutting depth a p , feed rate f, cutting speed v, etc.; the material of the internal spray turning tool is hard alloy, the diameter of the nozzle on the tool is D = 3.0mm, and the distance between the nozzle and the tip of the tool is H = 15mm. The best cutting temperature for titanium alloy is T 0 = 180°C.

[0032] The first step is to establish a relationship model between cutting process parameters and liquid nitrogen injection volume

[0033] When the cemented carbide tool turns titanium alloy, the heat q generated per unit time c for:

[0034]

[0035] When the liquid nitrogen enters the internal injection tool (3) through the gas deli...

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Abstract

The invention relates to an on-line control method of liquid nitrogen injection quantity for ultra-low temperature cooling processing. The on-line control method of the liquid nitrogen injection quantity for ultra-low temperature cooling processing comprises the following steps that firstly, a relation model between cutting process parameters and the liquid nitrogen injection quantity is constructed, and the model is placed into an on-line controller for ultra-low temperature processing liquid nitrogen injection. The controller can regulate and control material characteristics, tool parameters, an optimal cutting temperature and heat dissipation ratio coefficients input by a central control computer of a liquid nitrogen supply device based on the collected cutting process parameters of a machine tool numerical control processing system, and expected liquid nitrogen injection quantity is determined by calling the relational model and a parameter database; and meanwhile, the controller collects the temperature of a cutting area online through a thermocouple fixed in an internal jet type cutting tool to feedback and adjust actual liquid nitrogen injection quantity to change within a certain range, so that the cutting area is in an optimal cutting temperature range, the processing quality of parts is ensured, and the service life of the cutting tool is prolonged. The on-line control of the liquid nitrogen injection on-line quantity is achieved according to the heating condition of cutting processing, optimization iteration time is short, and accurate control over the temperature of the cutting area can be quickly realized.

Description

technical field [0001] The invention belongs to the technical field of low-temperature processing, and in particular relates to a method for realizing on-line control of liquid nitrogen injection amount in an ultra-low temperature cooling processing process. Background technique [0002] For difficult-to-machine materials such as titanium alloys, high-strength steels, composite materials, and aramid fibers, the cutting process will generate a large amount of cutting heat in the cutting area, resulting in extremely high cutting local temperatures, which will affect the processing quality of parts. In order to reduce the cutting local temperature, reduce tool wear, suppress built-up edge, and obtain better part surface integrity, low-temperature gas or liquid, such as liquid nitrogen, can be sprayed in the processing part to quickly reduce the cutting local temperature and realize difficult-to-cut materials. High-quality and efficient processing. [0003] In recent years, the...

Claims

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Application Information

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IPC IPC(8): G05D23/22
CPCG05D23/22
Inventor 王永青戴明华刘阔刘佳欣刘海波韩灵生车畅
Owner DALIAN UNIV OF TECH
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