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Vibrating cladding repair technology for damaged last-stage blades of steam turbine

A last-stage blade and steam turbine technology, applied in the field of steam turbine blade repair, can solve problems such as uneven cladding layer structure and performance distribution, uneven cladding layer stress distribution, cladding layer residual tensile stress, etc., and achieve stable size and Geometric accuracy, reduction of residual stress, effect of elimination of residual stress

Active Publication Date: 2018-09-07
JIANGSU UNIV
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Problems solved by technology

[0005] However, although the existing laser cladding technology can complete the repair of defects or damage on the metal surface, there will be residual tensile stress in the cladding layer, which will make the internal stress distribution of the cladding layer uneven, resulting in the internal structure and performance distribution of the cladding layer. Uneven defects affect cladding quality

Method used

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  • Vibrating cladding repair technology for damaged last-stage blades of steam turbine

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Embodiment Construction

[0028] The technical solution of the present invention will be further described in detail below in conjunction with the drawings and specific embodiments.

[0029] The sample base material used in this embodiment is 2Cr13 stainless steel, and its geometric size is 60mm×50mm×15mm.

[0030] An example of using the above processing method to repair a specimen, the steps are:

[0031] (1) Put the sample to be processed into a box-type heat treatment furnace for preheating for 1.5 hours at a preheating temperature of 150°C to remove water vapor and oil gas on the surface of the substrate.

[0032] (2) Pretreatment of the defect area or damaged part of the blade surface to be treated: Use sandpaper to remove rust on the surface of the material, and wipe the surface of the material with acetone to remove oil.

[0033] (3) Detect and analyze the surface of the sample to determine that there is a groove with a width of 3mm and a depth of 2mm in the middle part.

[0034] (4) Fix the exciter 3 on ...

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Abstract

The invention relates to the technical field of repair of blades of a steam turbine, in particular to a vibrating cladding repair technology for damaged last-stage blades of the steam turbine. Firstly, the last-stage blades of the steam turbine are heated at the low temperature, surface defect parts or damaged parts are pre-cleaned and subjected to surface detection and analysis, then, proper technological parameters are selected according to detection results, and the surface defect parts or the damaged parts are subjected to laser cladding under assistance of vibrating stress relief treatment. After cladding, samples are subjected to vibrating stress relief treatment for 20-30 min, and the residual stress of components is further eliminated. By means of the method, the surface defect orthe damaged parts of the last-stage blades of the steam turbine can be effectively repaired, and meanwhile, defects of non-uniform structure and performance distribution and the like caused by non-uniform surface stress of clad layers are overcome.

Description

Technical field [0001] The invention relates to the technical field of repairing steam turbine blades, in particular to a method for laser cladding defects or damaged parts of blades with the aid of vibration aging treatment. This method is suitable for partial repair and strengthening of the last stage blades of steam turbines. Background technique [0002] Steam turbine blades are often affected by high-temperature and high-pressure steam, and bear a large bending moment during operation. The moving blades in high-speed operation also bear high centrifugal force; especially the final stage blades, because they work in the wet steam zone, the steam is It is easy to condense into small water droplets during operation. In high-speed operation, the small water droplets are thrown to the end of the blade at high speed due to centrifugal motion and explode. This will cause cracks on the surface of the blade for a long time and develop cavitation, which will cause catastrophic acciden...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10C22C38/44C22C38/04C22C38/48C22C38/42C22C38/02C22C38/54
CPCC22C38/02C22C38/04C22C38/42C22C38/44C22C38/48C22C38/54C23C24/106
Inventor 罗开玉尹叶芳鲁金忠王长雨
Owner JIANGSU UNIV
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