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A kind of formulation of water-based dipping coating specially used for coated sand

A film-coated sand, water-based technology, applied in coatings, casting equipment, mold components, etc., can solve the problem of poor anti-sticking sand and anti-sand capabilities of coatings, limited sources of coating raw materials, and lack of zircon powder resources. and other problems, to achieve the effects of superior light resistance, prevention of precipitation, and improvement of surface quality

Active Publication Date: 2019-12-03
TIANJIN NINGKANG TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (1) Zircon powder of up to 30% is used. my country’s zircon powder resources are scarce, and most of them rely on imports, which are expensive, resulting in limited sources of raw materials for coatings and increased costs;
[0006] (2) If polyvinyl alcohol organic binder is used alone, the high-temperature strength of the coating is low, and the coating's ability to resist sand sticking and sand resistance is poor

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Example 1 A formulation of a special water-based dip coating paint for coated sand, including refractory aggregate, binder, suspending agent, surfactant and carrier;

[0025] The weight parts of the raw materials in the refractory aggregate are: 20 parts by weight of mullite, 7 parts by weight of iron oxide red, 18 parts by weight of hectorite, and 5 parts by weight of ball clay powder;

[0026] The parts by weight of the raw materials in the binder are: 1.0 parts by weight of polyvinyl alcohol and 1.2 parts by weight of silica sol;

[0027] The weight parts of the raw materials in the suspension agent are respectively: 2 parts by weight of lithium bentonite and 1.5 parts by weight of magnesium aluminum silicate;

[0028] The parts by weight of the raw materials in the surfactant are: 0.2 parts by weight of water-based defoamer, 0.1 parts by weight of wetting agent, and 0.1 parts by weight of penetrant;

[0029] The weight part of the carrier is 40 parts by weight.

[0030] The ca...

Embodiment 2

[0031] Example 2 A formulation of a special water-based dip coating for coated sand, including refractory aggregate, binder, suspending agent, surfactant and carrier;

[0032] The parts by weight of the raw materials in the refractory aggregate are: 23 parts by weight of mullite, 10 parts by weight of iron oxide red, 22 parts by weight of hectorite, and 8 parts by weight of ball clay powder;

[0033] The parts by weight of the raw materials in the binder are 2.2 parts by weight of polyvinyl alcohol and 1.5 parts by weight of silica sol;

[0034] The weight parts of the raw materials in the suspension agent are respectively: 3 parts by weight of lithium bentonite and 2.5 parts by weight of magnesium aluminum silicate;

[0035] The parts by weight of the raw materials in the surfactant are 0.3 parts by weight of water-based defoamer, 0.2 parts by weight of wetting agent, and 0.15 parts by weight of penetrant;

[0036] The weight part of the carrier is: 45 parts by weight.

[0037] The carr...

Embodiment 3

[0038] Example 3 A formulation of a special water-based dip coating for coated sand, including refractory aggregates, binders, suspending agents, surfactants and carriers;

[0039] The parts by weight of the raw materials in the refractory aggregate are: 21 parts by weight of mullite, 8 parts by weight of iron oxide red, 20 parts by weight of hectorite, and 6 parts by weight of ball clay powder;

[0040] The parts by weight of the raw materials in the binder are respectively: 1.6 parts by weight of polyvinyl alcohol and 1.3 parts by weight of silica sol;

[0041] The weight parts of the raw materials in the suspension agent are: 2.5 parts by weight of lithium bentonite and 2 parts by weight of magnesium aluminum silicate;

[0042] The parts by weight of the raw materials in the surfactant are: 0.25 parts by weight of water-based defoamer, 0.15 parts by weight of wetting agent, and 0.12 parts by weight of penetrant;

[0043] The weight part of the carrier is 42 parts by weight.

[0044] T...

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PUM

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Abstract

The invention provides a formula of a water-based dip-coating coating special for precoated sand. The formula comprises refractory aggregate, a bonding agent, a suspending agent, a surface active agent and a carrier. The refractory aggregate comprises mullite, iron oxide red, kunzite and ball clay powder. The bonding agent comprises polyvinyl alcohol and silica gel. The suspending agent compriseslithium-based bentonite and aluminum-magnesium silicate. The surface active agent comprises a water-based antifoaming agent, a wetting agent and a penetrant. By means of the water-based coating prepared through the formula, the surface quality of sand cores cast through the precoated sand is obviously improved, and the surfaces of the sand cores are smooth and low in roughness; and meanwhile the wetting agent is added into the formula, the surface tension of the coating can be reduced, and the adhesive force of the water-based coating can be improved.

Description

Technical field [0001] The invention relates to the technical field of coated sand casting coatings, in particular to a formulation of a special water-based dip coating coating for coated sand. Background technique [0002] At present, in the molding and core preparation process, due to the good moldability of the coated sand, the high strength of the sand core, the clear outline, high dimensional accuracy, and the ability to manufacture the most complex shell core, it has developed rapidly at home and abroad. Now, coated sand has been widely used in automobiles, diesel engines, hydraulic parts and other industries, and can meet the production requirements of various complex precision castings. [0003] The characteristics of the coating for the coated sand shell core are: (1) Because the shell core sand particle size is fine: generally 70 / 140, and the surface is highly hydrophobic, the coating has strong permeability, and the shell core shape is complex and the sand core is thin. ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C3/00
CPCB22C3/00
Inventor 刘聪张保军
Owner TIANJIN NINGKANG TECH
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