Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Manufacturing method of high performance brazing aluminum alloy

A manufacturing method and aluminum alloy technology, applied in the direction of manufacturing tools, welding equipment, welding media, etc., can solve the problems of long temperature span in the crystallization zone, low yield, cold rolling cannot be rolled, etc., and achieve the effect of strengthening and refining grains , stable mechanical properties, and the effect of reducing the difficulty of cold rolling

Active Publication Date: 2018-06-08
JIANGSU DINGSHENG NEW MATERIAL JOINT STOCK CO LTD
View PDF6 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Most of the current aluminum alloy flux sheets use 4045 alloy aluminum foil as the core material of aluminum alloy flux sheets, and laminate sacrificial anode materials and brazing filler metals. The production cycle is long, the yield is low, and the production process is long. high cost
[0005] The main reason is that the 4045 alloy has a long temperature span in the crystallization region and contains a relatively high content of silicon, which leads to the coarse eutectic silicon structure in the cast-rolled slab, which makes it impossible to roll in cold rolling.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A method for manufacturing an aluminum alloy for high-performance brazing, characterized in that it comprises the following specific steps:

[0024] (1), smelting and a mutation: select 4045 aluminum alloy, weigh the aluminum-strontium master alloy accounting for 2% of the total mass of the aluminum alloy, put the aluminum-strontium master alloy together with the aluminum alloy into the melting furnace, heat up to 760 ° C, and wait The aluminum alloy and aluminum-strontium master alloy are completely melted and mixed evenly;

[0025] (2) Refining: Keep the temperature of the aluminum melt at 735°C, use N2 powder spraying method, spray the refining agent into the molten aluminum melt, and carry out refining. The refining time needs to be controlled at 15 minutes, and then stand for 20 minutes to carry out surface refining. deslagging;

[0026] (3) Degassing and secondary variation: the aluminum melt after deslagging on the surface is introduced into a dual-machine filte...

Embodiment 2

[0037] A method for manufacturing an aluminum alloy for high-performance brazing, characterized in that it comprises the following specific steps:

[0038] (1), smelting and a mutation: select 4045 aluminum alloy, weigh the aluminum-strontium master alloy accounting for 1.5% of the total mass of the aluminum alloy, put the aluminum-strontium master alloy together with the aluminum alloy into the melting furnace, raise the temperature to 745°C, and wait The aluminum alloy and aluminum-strontium master alloy are completely melted and mixed evenly;

[0039] (2) Refining: Keep the temperature of the aluminum melt at 730°C, use N2 powder spraying method, spray the refining agent into the molten aluminum melt, and carry out refining. The refining time needs to be controlled at 20 minutes, and then stand for 20 minutes to carry out the surface treatment. deslagging;

[0040] (3) Degassing and secondary variation: the aluminum melt after deslagging on the surface is introduced into a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a manufacturing method of a high performance brazing aluminum alloy. The manufacturing method comprises six steps: smelting, refining, degassing, cast rolling, cold rolling, finishing and detecting and packaging. In the six steps, three times of variation treatment are mingled. An aluminum and strontium intermediate alloy which is a long-term alterant selected in first timevariation is long in alterative lasting time and is suitable for earlier stage alteration; an aluminum and barium intermediate alloy selected in second time variation is free of an inhaling phenomenon, so that the degassing effect is not affected; an Al-5Ti-1B alloy wire is selected for the last variation to ensure the refined grain effect of the Al-5Ti-1B alloy wire, and the integral refined grain effect is intensified. The previous two alterants are the aluminum and strontium intermediate alloy and the aluminum and barium intermediate alloy capable of coexisting. According to the manufacturing method disclosed by the invention, bulky eutectic silicon tissues in a 4045 alloy can be refined effectively. The cold rolling difficulty is reduced and the process efficiency is improved while the low melting point of the brazing aluminum alloy is guaranteed and the mechanical property is stable.

Description

technical field [0001] The invention relates to the field of production of aluminum alloy flux sheets, in particular to a method for manufacturing aluminum alloys for high-performance brazing. Background technique [0002] Aluminum alloys are lightweight and have high thermal conductivity, so they can be used in automotive heat exchangers, such as radiators, condensers, evaporators, heater cores, intercoolers, etc. [0003] Aluminum alloy soldering flux has the characteristics of low melting point, smooth surface, good air tightness, stable shape and size, and the structure of the weldment is uniform and the performance changes fluctuate. Therefore, it is often used in the welding of heat sinks in automotive heat exchangers. [0004] Most of the current aluminum alloy flux sheets use 4045 alloy aluminum foil as the core material of aluminum alloy flux sheets, and laminate sacrificial anode materials and brazing filler metals. The production cycle is long, the yield is low, a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C1/03C22C1/06C22C21/00B23K35/40B23K35/28
CPCB23K35/286B23K35/40C22C1/026C22C1/03C22C1/06C22C21/00
Inventor 吴保剑万宝伟王超新陆佳高广荣黄绍浪
Owner JIANGSU DINGSHENG NEW MATERIAL JOINT STOCK CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products