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A kind of environment-friendly high-efficiency release agent for metal casting and preparation method thereof

A metal casting and release agent technology, applied in casting molding equipment, metal processing equipment, casting molds, etc., can solve the problems of uneven quality of domestic products, high prices of foreign products, and inability to achieve thermal insulation. Good lubricating effect, reducing the possibility of small damage, not easy to crack and fall off

Active Publication Date: 2020-08-28
安徽昕悦铸造科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, most of the release agents used in the market are water-based release agents, while the quality of domestic products varies and the prices of foreign products remain high.
In addition, the water-based release agent is prone to carbonization at high temperature and loses the release effect and cannot achieve the heat preservation effect during the casting molding process. At the same time, in order to improve the surface compactness and smoothness of the die-casting parts, it is necessary to have a special for rare earth magnesium alloy die-casting. Release agent for more convenient and quick release, improve the surface compactness and smoothness of die-casting parts, and prolong the service life of the mold

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] A kind of environment-friendly high-efficiency release agent for metal casting of the present embodiment comprises the following raw materials in parts by weight:

[0039] 10 parts of graphite, 1 part of graphene, 3 parts of wax powder, 12 parts of release lubricant powder, 3 parts of compound mixed oil, 2 parts of polyol ester, 7 parts of organic solvent, 1 part of sodium oleate, 1 part of bactericidal preservative , 2 parts of limestone, 1 part of titanium dioxide, 4 parts of fatty acid derivatives, and 3 parts of dispersant.

[0040]The graphite in this embodiment is a mixture of natural flake graphite, earthy graphite, and artificial graphite in a weight ratio of 2:1:5, and the particle size of the graphite is 20-80 μm.

[0041] The release lubricant powder in this embodiment is a mixture of mica powder, talc powder, and perlite powder in a weight ratio of 3:1:4, and the specification of the release lubricant powder is over 300 mesh.

[0042] The compound mixed gre...

Embodiment 2

[0055] A kind of environment-friendly high-efficiency release agent for metal casting of the present embodiment comprises the following raw materials in parts by weight:

[0056] 14 parts of graphite, 2 parts of graphene, 5 parts of wax powder, 16 parts of release lubricant powder, 5 parts of compound mixed oil, 4 parts of polyol ester, 9 parts of organic solvent, 2 parts of sodium oleate, 2 parts of bactericidal preservative , 4 parts of limestone, 2 parts of titanium dioxide, 6 parts of fatty acid derivatives, and 5 parts of dispersant.

[0057] The graphite in this embodiment is a mixture of natural flake graphite, earthy graphite, and artificial graphite in a weight ratio of 2:1:5, and the particle size of the graphite is 20-80 μm.

[0058] The release lubricant powder in this embodiment is a mixture of mica powder, talc powder, and perlite powder in a weight ratio of 3:1:4, and the specification of the release lubricant powder is over 300 mesh.

[0059] The compound mixe...

Embodiment 3

[0072] A kind of environment-friendly high-efficiency release agent for metal casting of the present embodiment comprises the following raw materials in parts by weight:

[0073] 12 parts of graphite, 1.5 parts of graphene, 4 parts of wax powder, 14 parts of release lubricant powder, 4 parts of compound mixed oil, 3 parts of polyol ester, 8 parts of organic solvent, 1.5 parts of sodium oleate, 1.5 parts of bactericidal preservative , 3 parts of limestone, 1.5 parts of titanium dioxide, 5 parts of fatty acid derivatives, and 4 parts of dispersant.

[0074] The graphite in this embodiment is a mixture of natural flake graphite, earthy graphite, and artificial graphite in a weight ratio of 2:1:5, and the particle size of the graphite is 20-80 μm.

[0075] The release lubricant powder in this embodiment is a mixture of mica powder, talc powder, and perlite powder in a weight ratio of 3:1:4, and the specification of the release lubricant powder is over 300 mesh.

[0076] The compo...

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Abstract

The invention discloses an environment-friendly and efficient release agent for metal casting. The release agent is prepared from raw materials in parts by weight as follows: 10-14 parts of graphite,1-2 parts of graphene, 3-5 parts of wax powder, 12-16 parts of demolding lubricating powder, 3-5 parts of compound mixed grease, 2-4 parts of polyol ester, 7-9 parts of an organic solvent, 1-2 parts of sodium oleate, 1-2 parts of a fungicidal preservative, 2-4 parts of limestone, 1-2 parts of titanium dioxide, 4-6 parts of a fatty acid derivative and 3-5 parts of a dispersing agent. The problem ofadhesion in the metal casting process is effectively solved, the surface quality of a casting is improved, the release agent has excellent lubricating release property, also does not decompose at thehigh temperature, is easy to release, enables the casting to be smooth and flat, can effectively protect a mold and prolong the service life of the mold and can be widely applied to the metal processing industry. Besides, the raw materials are safe, reliable and easy to obtain, the cost is lower, the process is simple, and the release agent has higher practical value and good application prospects.

Description

technical field [0001] The invention relates to the technical field of metal casting, in particular to an environment-friendly and high-efficiency release agent for metal casting and a preparation method thereof. Background technique [0002] With the development of the national economy, the industry has developed in great strides, and most of the industrial products use metal materials. The release agent is an indispensable auxiliary material in the casting production. The selection and use of the release agent will directly or indirectly affect the die casting. The quality and production efficiency will also have a bad impact on the production environment. [0003] With the rapid development of the die-casting industry, die-casting products are widely used in automobiles, motorcycles, electronic appliances, mechanical instruments, hardware and other industries. Among all these casting applications, the automotive industry is firmly the largest market for the die-casting i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C3/00
Inventor 华玲玲
Owner 安徽昕悦铸造科技有限公司
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