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Method for manufacturing long-life anticorrosion structure for root of principal material of transmission tower

A technology for transmission towers and manufacturing methods, which is applied in the field of metal material anticorrosion, can solve problems such as interface cracking, main material tower foot metal corrosion, and main material corrosion, and achieve good water conduction, excellent crack resistance, and long anti-corrosion life. Effect

Pending Publication Date: 2017-12-15
中国南方电网有限责任公司超高压输电公司柳州局
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] ①For the Longsha A line and Longsha B line without protective caps, the corrosion of the main material tower foot is relatively serious, and the most serious corrosion thickness is 3.22mm; ②For the Heliu A line and Heliu B line, the main material tower foot Epoxy resin + fine sand + waterproof paint was used to make a protective cap for treatment, but the protective cap did not completely cover the concrete foundation, and the protective layer on the outer surface of the protective cap was partially cracked and blistered, and the joint between the protective cap and the concrete foundation There are cracks, which cause rainwater to erode into the protective cap. Although the protective cap has played a certain protective role, the metal at the foot of the main material tower has further corrosion
③For Shanhe Line A and Shanhe Line B, the main material tower foot is protected by a protective cap made of epoxy resin + fine sand + waterproof paint, but the protective cap does not completely cover the concrete foundation, and the metal at the main material tower foot is further corroded The phenomenon
When the decline in the bearing capacity of the main material exceeds the safety limit, it will endanger the structural safety of the transmission tower and cause a tower collapse accident
[0007] In summary, the existing problems in the prior art are: due to the weak bonding force between the epoxy resin sand and the protective coating of the steel structure, it is easy to crack between the upper end of the protective cap and the coating; Due to the difference in shrinkage rate between cement foundations under the condition of temperature fluctuation, cracks occur at the interface under long-term cycle conditions
During the use of traditional epoxy resin sand protective caps, cracks occur at the junction of the protective cap and the concrete foundation, and cracks between the protective cap, the upper end and the coating, causing water to penetrate into the surface of the main material along the cracks, causing further corrosion of the main material ; When the decline in the bearing capacity of the main material exceeds the safety limit, it will endanger the structural safety of the transmission tower and cause a tower collapse accident

Method used

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  • Method for manufacturing long-life anticorrosion structure for root of principal material of transmission tower
  • Method for manufacturing long-life anticorrosion structure for root of principal material of transmission tower
  • Method for manufacturing long-life anticorrosion structure for root of principal material of transmission tower

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] Transition layer production process

[0062] (1) Before the production of the transitional layer, the construction unit must take photos and video materials for the handover of production acceptance and inspection of excellence work.

[0063] (2) Before the transition layer is made, the fastening of the anchor bolts must be checked. If they are not fastened, they must be fastened in time. The main material bolts at the foot plate of the tower must be installed with anti-theft nuts and fastened according to the design requirements. At the same time, clean up the soil and debris on the top surface of the foundation.

[0064] (3) Remove the rusted part on the surface of the base material of the tower foot, and measure the thickness of the angle steel of the base material of the tower foot. If the corrosion is serious, the base material of the tower foot needs to be reinforced.

[0065] (4) Clean the rusted parts with acetone to remove the oil on the surface.

[0066] (5)...

Embodiment 2

[0070] Protective cap production process

[0071] (1) On a clean glass plate, fully stir and mix the epoxy resin A and B component adhesives according to the volume ratio of 1:1, let it air for 1 minute, add glass fiber and stir evenly, and then add fine powder The sand is stirred evenly (fine sand cannot contain moisture and cannot contain soil), wherein the volume fraction of each component is: the volume fraction of the epoxy resin concrete component is: epoxy resin 25%-40%, glass fiber 10%-20 %, fine sand 45%-65%;

[0072] (2) The template for making the protective cap should be a clean steel template or wooden mold with suitable specifications.

[0073] (3) The bottom plate of the tower leg and the anchor bolts are completely covered by the protective cap and must not be exposed. The width of the protective cap is consistent with the concrete foundation, and the height shall not be less than 250mm.

[0074] (4) The top surface of the protective cap cannot be a plane, an...

Embodiment 3

[0080] Anti-seepage coating production process

[0081] Use a brush to apply commercial anti-seepage paint on the outer surface of the protective cap. The coating is required to be uniform and complete. The thickness of the coating is appropriate so that the anti-seepage paint does not flow downward. After the paint is dry, carry out the next pass, a total of three times.

[0082] Table 2 Materials used for protective coatings and protective caps

[0083] material name

model

Manufacturer

Remark

Acrylic

Yicai DIY series

Wenzhou Yicai Car Accessories Co., Ltd.

Roman Haas glue

P-11EF

Shanghai Chuming Chemical Technology Co., Ltd.

Megum538 glue

Megum538

Shanghai Chuming Chemical Technology Co., Ltd.

Epoxy glue (Part A)

HZ8801

Nanjing Haozhuo Material Technology Co., Ltd.

Curing agent (Part B)

HZ8801

Nanjing Haozhuo Material Technology Co., Ltd.

Waterproof and a...

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Abstract

The invention belongs to the technical field of metallic material anticorrosion and discloses a method for manufacturing a long-life anticorrosion structure for the root of a principal material of a transmission tower. The position between a protection cap and a tower foot base material is coated with transition coatings; the surface of the tower foot base material is sequentially provided with acrylic resin, Rohm and Haas glue, Megum538 glue, epoxy resin concrete and waterproof anti-seepage coating from inside to outside; and the outer surface of the protection cap is coated with anti-seepage coating. The protection scheme of the acrylic resin, the Rohm and Haas glue, the Megum538 glue, the modified epoxy resin concrete and the waterproof anti-seepage coating is adopted, and thus the tower foot base material can be well protected; through a transition layer of the acrylic resin, the Rohm and Haas glue and the Megum538 glue, the bonding strength between the protection cap and the tower foot base material is improved; and through the design of the inverted-water-edge contour of the protection cap, deposition of rainwater on the protection cap can be effectively avoided, and the phenomenon that due to long-time rainwater erosion, bubbling of the waterproof anti-seepage coating on the outer layer of the protection cap is avoided.

Description

technical field [0001] The invention belongs to the technical field of anticorrosion of metal materials, and in particular relates to a method for manufacturing a long-life anticorrosion structure for the main material root of a power transmission tower. Background technique [0002] Transmission line towers are the load-bearing structures of high-voltage transmission lines. With the continuous construction of ultra-high voltage and long-distance ultra-high voltage power grids, the requirements for the safety, stability and economic operation of power systems are getting higher and higher. In order to ensure the safe operation of the power grid and improve the reliability of power supply, it is necessary to ensure the reliability of the transmission line tower operation. The transmission lines under the jurisdiction of the Liuzhou Bureau of the EHV Transmission Company mainly use transmission iron towers, and their structures are self-supporting steel towers. After several ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04H12/22C04B26/14C04B111/20C04B111/27
CPCE04H12/2292C04B26/14C04B2111/00482C04B2111/27C04B2111/20C04B14/42C04B14/06
Inventor 钟万才郭福高韦扬志黄运兴陈秋陈祖胜韩玉康邓长征阳仁庆向兰仕范宗海黄志欢陈载坚袁锋焦伟军
Owner 中国南方电网有限责任公司超高压输电公司柳州局
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