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A process for engineering fermented biomass feed

A biomass raw material and biomass technology, applied in the technical field of engineering fermented biomass feed, can solve the problems of labor consumption, mildew, shortened fermentation time, high energy cost, etc., so as to reduce production cost, shorten fermentation time, and fermentation time The effect of shortening

Active Publication Date: 2021-03-30
成都钧乔农业科技开发有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Second, it is also sealed in bags or stored in cellars, which consumes labor and has no solution to the problem of mildew and rot.
[0005] The current technology to shorten the fermentation time is to add enzyme preparations to the process, such as CN200710116422.5-feather products and its processing technology and use, which adopts activated H bacteria to ferment fresh blood feathers, through enzymolysis, hydrolysis treatment, and then with compound microorganisms Oxygen fermentation to produce finished products; the problems in the practical application of the above patents are mainly: although the fermentation time is shortened by using enzyme preparations, the fermented products need to be dried and crushed and the cost of adding enzyme preparations is high
[0006] At present, the relatively mature biomass feed process is as follows: pretreatment, enzymatic hydrolysis, and fermentation are completed in three steps, but the toxic substances (such as acetic acid, furfural, phenol, etc.) produced during the physical and chemical pretreatment process are serious. Inhibition of fermentation is not conducive to shortening the fermentation time, such as CN200910066018.0-protein feed rich in small peptides and multi-enzyme bacteria and its preparation method, which adopts high-pressure steam explosion to release the mixed feed in the steam explosion pot instantly, and then mix The feed is sent to the solid-state fermentation bin to cool down, inoculate and ferment for 72 hours, and bag it to obtain the finished product
The problems in the practical application of the above-mentioned patents are mainly as follows: first, the air pressure rises to 1-2 MPa, the temperature rises to 140-200°C, and the pressure is kept for 4-6 minutes, which consumes a lot of energy; Fermentation time, fermentation still needs 3 days; third, the product after solid state fermentation needs to be dried and crushed and high-pressure steam steam explosion consumes high energy costs

Method used

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  • A process for engineering fermented biomass feed
  • A process for engineering fermented biomass feed
  • A process for engineering fermented biomass feed

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A process for engineering fermented biomass feed, the moisture content of the rice straw is 12.2%, obtained by crushing the rice straw through a pulverizer until the particle size exceeds 0.08mm, and sending it into a mixing mixer; adding 9.8% sterilized Clean water, so that the moisture content of the rice straw powder reaches more than 20%; send the humidified rice straw powder into a tunnel microwave oven for microwave treatment, the frequency is 2600MHz, the power is 1000W, the processing time is 60 seconds, and the processed product is a semi-finished product A; semi-finished product A is sent into the solid-state fermenter and inserted into the compound strain A, the amount of the compound strain A is 5% of the weight percentage of the semi-finished product A added, the culture temperature is controlled at 25~39°C, and the solid-state fermenter is stirred 8 times a day, After 15 days of solid-state aerobic fermentation, the number of live bacteria is greater than 1...

Embodiment 2

[0065] The biomass raw material in the present embodiment adopts soybean meal, and the preparation method of this biomass fermented feed in the present embodiment is as follows:

[0066] The moisture content of the soybean meal is 10%, and the soybean meal is crushed through a pulverizer to pass through a 2.5mm sieve, and then sent to a mixing mixer; 18.6% sterilized water is added according to the weight percentage, so that the moisture content of the soybean meal powder reaches 25%; the humidified soybean meal powder The material is sent into the ultrasonic tunnel for ultrasonic treatment, the frequency is 50kHz, and the sound intensity is 8000W / m 2 , the processing time is 120 seconds, and it is a semi-finished product A after processing; The semi-finished product A is sent into a solid-state fermenter and inserted into a compound strain A, and the amount of the compound strain A is to add 10% of the weight percentage of the semi-finished product A, and the culture temperatu...

Embodiment 3

[0099] The difference between this example and Example 1 is that in this example, the rice straw is replaced by distiller's grains. Since distiller's grains and rice straw are both fibrous substances, a process similar to that of the fibrous fermentation in Example 1 can be used. The strains can be selected by adding acid cellulase and silicate degrading strains.

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Abstract

The invention discloses a process for engineering fermentation of biomass feed and solves the problem that existing biomass feed is long i92n fermentation time. The process includes: (1), preparing to obtain powder of 20-30% in water content; (2), adopting a physical method to treat the powder to obtain a semi-finished product A; (3), adding a mixed material composed of the semi-finished product A and a compound strain A into a solid-state fermentation device for solid-state aerobic fermentation, and after viable count in a matrix of solid-state aerobic fermentation is greater than 109 per g, discharging to obtain a semi-finished product B; (4), adding the semi-finished product B, a compound strain B and sterile water into a liquid-state fermentation device for liquid-state anaerobic fermentation, and after viable count in a matrix of liquid-state anaerobic fermentation is greater than 109 per ml and pH is 4.0-5.0, fully discharging to obtain biomass fermentation feed. The process has the advantages that cost is lowered, and fermentation time is shortened.

Description

technical field [0001] The invention relates to a production process of feed, in particular to a process of engineering fermented biomass feed. Background technique [0002] Biomass feed refers to the use of animal, vegetable or microbial raw materials as feed. Generally speaking, the digestibility of feed determines the wide range of uses of feed. For general animals, the digestibility of feed is animal > microbial > Plant-based feed; however, the digestibility of animal and plant-based feed can be increased by microbial fermentation. At present, due to the rapid development of my country's animal husbandry, the requirements for feed are increasing day by day. With the rapid increase in the prices of feed raw materials such as fish meal, whey powder, meat and bone meal, corn, soybean meal, bran, and wheat worldwide, the prices of fish meal, whey powder, corn, and soybean meal have risen sharply in the past ten years More than 20%, the rapidly rising feed cost has re...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23K10/12A23K10/14
CPCA23K10/12A23K10/14
Inventor 胡展志洪维谦黄旗甡廖正东
Owner 成都钧乔农业科技开发有限公司
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