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Al-Si-Mg-Fe-Cu conductive alloy rod and preparation method thereof

A conductive alloy, al-si-mg-fe-cu technology, applied in the direction of conductive materials, conductive materials, metal/alloy conductors, etc., can solve the problems of low content, low content of conductive aluminum alloy constituent elements, and increased power loss , to achieve the effects of reducing the content of impurity elements, improving mechanical properties, and improving melt viscosity

Active Publication Date: 2017-10-20
SHANDONG GUOYUE DIAMOND PROD
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, hypoeutectic Al-Si alloy has poor balance between electrical conductivity and mechanical properties, and it is difficult to meet the performance requirements of overhead transmission lines at the same time, which has become a bottleneck problem that limits its popularization and application.
[0004] Chinese patent CN103397226A discloses an aluminum alloy rod material containing Al, Si, Mg, Fe, Cu, Zn and B. The conductivity of the alloy is only 59.5%-60%, and there is no mention of the mechanical properties of the material
[0005] In the prior art, the content of the constituent elements of the conductive aluminum alloy is low, and the strength of the obtained aluminum alloy rod is not high, which belongs to the medium-strength aluminum alloy, and the scrap rate is high, and the main reason for the scrap is due to the technical performance of the medium-strength aluminum alloy rod Fluctuations cause disconnection, and electrical performance fluctuations cause resistivity to exceed the standard. Such a high scrap rate not only reduces the production efficiency of medium-strength aluminum alloy rods, but also increases the production cost of medium-strength aluminum alloy rods.
Under normal conditions, keeping the content of the constituent elements of the alloy at a low level can ensure that its electrical conductivity meets the requirements for use, but it is difficult to greatly improve the mechanical properties; increasing the content of the constituent elements of the aluminum alloy will easily lead to a rapid decrease in the conductivity of the aluminum alloy, thereby It is difficult to meet the purpose of aluminum alloys to effectively transmit current and increase power loss. Therefore, the matching of conductivity and mechanical properties of aluminum alloys has become a bottleneck problem that limits the development of aluminum alloy rods.

Method used

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  • Al-Si-Mg-Fe-Cu conductive alloy rod and preparation method thereof
  • Al-Si-Mg-Fe-Cu conductive alloy rod and preparation method thereof
  • Al-Si-Mg-Fe-Cu conductive alloy rod and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] (1) Prepare its raw materials according to the mass percentage of each element in the Al-4Si-0.5Mg-0.3Fe-0.1Cu conductive alloy rod: pure Al with a purity of 99.7%, pure Si with a purity of 99.91%, and Si with a purity of 99.90% Pure Mg, Al-5Fe master alloy and Al-5Cu master alloy, Al-3B-5Sr master alloy;

[0037] (2) Melt the prepared pure aluminum and raise the temperature to 725°C, then add pure Si, Al-5Fe master alloy, Al-5Cu master alloy, and pure Mg to the melt in sequence according to the composition distribution ratio and keep it warm for 6 minutes , forming an alloy melt;

[0038] (3) Add Al-3B-5Sr master alloy to the alloy melt obtained in step (2) to carry out boridation and metamorphic compound treatment, after fully stirring, remove impurity slag with a colander, and keep warm at 725 ° C for 16 min;

[0039] (4) Casting, obtaining a cast rod with a diameter of 80mm and a height of 0.5m, such as figure 2 shown;

[0040] (5) Put the cast rod obtained in s...

Embodiment 2

[0043] (1) Prepare its raw materials according to the mass percentage of each element in the Al-4Si-0.6Mg-0.2Fe-0.1Cu conductive alloy rod: pure Al with a purity of 99.80%, pure Si with a purity of 99.93%, and Si with a purity of 99.91% Pure Mg, Al-6Fe master alloy and Al-6Cu master alloy, Al-3B-5Sr master alloy;

[0044] (2) Melt the prepared pure aluminum and raise the temperature to 735°C, then add pure Si, Al-6Fe master alloy, Al-6Cu master alloy, and pure Mg to the melt in sequence according to the composition distribution ratio and keep it warm for 8 minutes , forming an alloy melt;

[0045] (3) Add Al-3B-5Sr master alloy to the alloy melt obtained in step (2) to carry out boridation and metamorphic composite treatment, remove impurity slag with a colander after fully stirring, and keep warm at 735° C. for 18 minutes;

[0046] (4) cast, obtain the cast rod of diameter 80mm, height 0.5m;

[0047] (5) Put the cast rod obtained in step (4) into a heat treatment furnace to...

Embodiment 3

[0050] (1) Prepare its raw materials according to the mass percentage of each element in the Al-4Si-0.8Mg-0.1Fe-0.1Cu conductive alloy rod: pure Al with a purity of 99.90%, pure Si with a purity of 99.90%, and Si with a purity of 99.90% Pure Mg, Al-5Fe master alloy and Al-7Cu master alloy, Al-3B-5Sr master alloy.

[0051] (2) Melt the prepared pure aluminum and heat it up to 745°C, then add pure Si, Al-5Fe master alloy, Al-7Cu master alloy, and pure Mg to the melt in sequence according to the composition distribution ratio, and then keep it warm for 10 minutes , forming an alloy melt;

[0052] (3) Add Al-3B-5Sr master alloy to the alloy melt obtained in step (2) to carry out boridation and metamorphic composite treatment, remove impurity slag with a colander after fully stirring, and keep warm at 745° C. for 20 minutes;

[0053] (4) cast, obtain the cast rod of diameter 80mm, height 0.5m;

[0054] (5) Put the cast rod obtained in step (4) into a heat treatment furnace to car...

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Abstract

The invention belongs to the technical field of metal materials, and particularly relates to an Al-Si-Mg-Fe-Cu conductive alloy rod and a preparation method thereof. The conductive alloy rod is composed of, by weight percentage, 3.8-4.0% of silicon, 0.5-0.8% of magnesium, 0.1-0.3% of ferrum, 0.08-0.1% of copper, 0.05-0.1% of boron, 0.01-0.04% of strontium, and the balance aluminium. According to the preparation method, the boron and the strontium are added to carried out boronization and modification composite treatment in the alloy smelting process, a casting is formed through casting, the particle size and distribution of second phases of eutectic silicon, AlFeSi and Mg2Si are changed by means of extrusion deformation, solid solution and aging heat treatment, so that the second phases are in fine particles and distributed in a dispersed mode. The conductive alloy rod has excellent mechanical properties and good conductivity, and is low in cost, simple in process and high in yield.

Description

technical field [0001] The invention belongs to the technical field of metal materials, and in particular relates to an Al-Si-Mg-Fe-Cu conductive alloy rod and a preparation method thereof. Background technique [0002] Aluminum alloy conductive material is one of the important basic materials in electrical industry. Aluminum and aluminum alloys have the advantages of low density, high specific strength, and good electrical and thermal conductivity, and are widely used in automobile manufacturing, aerospace and other fields. In recent years, with the development of the electrical and electrical industry, aluminum and aluminum alloys have been increasingly used in wire and cable, electrical switches and other fields to replace copper and copper alloy conductors that are currently widely used. From the perspective of national resource strategy, expanding the application range of aluminum alloy conductive materials in wire and cable products, "using aluminum to save copper" ha...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/04C22C1/03C22F1/043H01B1/02
CPCC22C1/026C22C1/03C22C21/04C22F1/043H01B1/023
Inventor 崔晓丽崔红卫
Owner SHANDONG GUOYUE DIAMOND PROD
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