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Efficient scleroglucan extraction and purification method and application thereof

A high-purity, high-quality technology, applied in the field of high-efficiency extraction and purification of microbial polysaccharide Sclerotinia polysaccharides, can solve the problems of long reaction time, high cost, long reaction mixing time, etc., and achieve the effect of reducing energy consumption and improving efficiency

Active Publication Date: 2017-06-13
SHANDONG FOOD & FERMENT IND RES & DESIGN INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the patent CN102154408A also reported the technical route of online membrane separation and extraction when the concentration of scleroglucan was low in the early stage of fermentation production, but the process was complicated and the production cost remained high
There are also some biological enzymatic hydrolysis pretreatment methods to purify scleroglucan, the cost of biological enzymes is high, and the temperature of the enzyme reaction needs to be controlled, and the reaction time is longer, especially for the treatment of high-viscosity solutions of Sclerotin, and the reaction mixing time is longer Long, and the introduction of enzyme impurities, the cost is high, these conditions are not conducive to industrial production
The purification methods in the prior art have all affected the development of scleroglucan industry and market applications

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] The specific process steps for the extraction and purification of an efficient high-purity scleroglucan product are as follows:

[0043] (1) Raw materials: crude scleroglucan with a purity of 50-60%;

[0044] (2) Alkali dissolution: the final concentration of scleroglucan is 0.8% (w / v), and the final concentration of NaOH is 0.1mol / L;

[0045] (3) Microwave forced dissolution, microwave frequency 900MHz, treatment 2 times, interval 3min, each time 15s;

[0046] (4) Solid-liquid separation; filter the scleroglucan solution completely dissolved in step (3) with a plate and frame, the filter cloth has a pore size of 200 mesh, and wash the filter cake with 1 to 2 times the volume of distilled water, and the resulting washings are combined into the filtrate ;

[0047] (5) Neutralization: use [H + ] is the hydrochloric acid neutralization of 0.5mol / L gained scleroglucan solution in (4);

[0048] (6) Ultrafiltration desalination and concentration: The scleroglucan neutrali...

Embodiment 2

[0053] The specific process steps for the extraction and purification of an efficient high-purity scleroglucan product are as follows:

[0054] (1) Raw materials: high-content scleroglucan fermentation liquid, 2.5% (w / v) scleroglucan content;

[0055] (2) Alkali dissolution: the final concentration of scleroglucan is 1.0% (w / v), and the final concentration of KOH is 0.25mol / L;

[0056] (3) Microwave forced dissolution, microwave frequency 1250MHz, treatment 3 times, interval 4min, 20s each time;

[0057] (4) Solid-liquid separation; filter the scleroglucan solution completely dissolved in step (3) with a plate and frame, the filter cloth has a pore size of 180 mesh, and wash the filter cake with 1 to 2 times the volume of distilled water, and the resulting washings are combined into the filtrate ;

[0058] (5) Neutralization: use [H + ] is the obtained scleroglucan solution in the sulfuric acid neutralization of 0.8mol / L (4);

[0059] (6) Ultrafiltration desalination and c...

Embodiment 3

[0064] The specific process steps for the extraction and purification of an efficient high-purity scleroglucan product are as follows:

[0065] (1) Raw materials: high-content scleroglucan fermentation broth, with a scleroglucan content of 3.2% (w / v);

[0066] (2) Alkali dissolution: the final concentration of scleroglucan is 1.2% (w / v), and the final concentration of NaOH is 0.35mol / L;

[0067] (3) Microwave forced dissolution, microwave frequency 1500MHz, treatment 3 times, interval 5min, 10s each time;

[0068] (4) Solid-liquid separation: Centrifuge the scleroglucan solution completely dissolved in step (3) at 6000 g for 20 min, and wash the precipitate with 1 to 2 times the volume of distilled water, and merge the resulting supernatant into the filtrate ;

[0069] (5) Neutralization: use [H + ] is the hydrochloric acid neutralization of 1.0mol / L gained scleroglucan solution in (4);

[0070] (6) Ultrafiltration desalination and concentration: The scleroglucan neutraliz...

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Abstract

The invention discloses an efficient scleroglucan extraction and purificatiodn method and an application thereof. The method includes: 1), performing microwave enhanced dissolution after dilute alkali dissolution by a mycelium contained scleroglucan crude product or a high-concentration scleroglucan fermentation liquid raw material; 2), performing separation on the scleroglucan solution obtained form the step 1) to remove the insoluble mycelium with frame filter or centrifugal separation and merging a scrubbing solution into the scleroglucan solution by adopting the mycelium obtained from the scrubbing solution; 3), neutralizing the scleroglucan solution after bacterial removal; 4), treating the scleroglucan solution through an ultrafiltration membrane prior to desalting and concentrating, and washing the scleroglucan concentrated solution is washed through water and prior to desalting; 5), precipitating and washing the scleroglucan with ethyl alcohol to obtain the product after drying. Through treatment of a series of physical methods, the stable and efficient scleroglucan preparation process is established, chemical reaction is not needed, impurity components in the finished product are reduced, and the purity of the targeted scleroglucan product is up to 90%.

Description

technical field [0001] The invention relates to a high-efficiency extraction and purification method and application of microbial polysaccharide Sclerotinia polysaccharide, belonging to the technical field of microbial polysaccharide preparation. Background technique [0002] Scleroglucan, also known as scleroglucan or scleroglucan, is a water-soluble non-ionic exopolysaccharide synthesized and secreted by the filamentous fungus Sclerotinia. Its aqueous solution has good rheological properties and stability. Scleroglucan molecules are composed of linear β-D-(1,3)-glucose residue chains containing β-D-(1,6)-glucose residue side chains, with a molecular weight of about 5 to 6×10 6 Da, the molecule exists in the form of a rod-shaped triple helix, which is semi-rigid. Scleroglucan aqueous solution has high temperature resistance (up to 120°C), high salt resistance (up to 20,0000mg / L), acid and alkali resistance (stable within the pH range of 2~12), high shear resistance, good ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08B37/02
CPCC08B37/0006
Inventor 董学前张永刚张军思王伟张艳敏刘建军
Owner SHANDONG FOOD & FERMENT IND RES & DESIGN INST
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