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Erosion-resistant castable for steel ladle and use method of erosion-resistant castable

A castable and corrosion-resistant technology, applied in the field of castables, can solve the problems of reducing the degree of reaction between ladle lining materials and slag, the castable does not have slag resistance, and the ability to clean molten steel is poor, so as to reduce erosion and penetration. , reduce the mass transfer rate, promote the effect of removal

Active Publication Date: 2017-02-15
WUHAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this product can reduce the degree of reaction between ladle lining material and molten slag, it does not have the function of cleaning molten steel
"A refractory castable for steel ladle" (CN104418598A) patented technology, using high alumina clinker, bauxite cement, silicon micropowder, alumina and fused magnesia as raw materials to prepare a refractory castable for steel ladle, the prepared Although refractory castables for steel ladles have the advantage of low cost, but relying solely on the slag resistance of refractory raw materials, the castables do not have ideal slag resistance and their service life is poor
[0004] In short, the castables for ladles in the prior art are easy to pollute molten steel, have poor ability to clean molten steel, have unsatisfactory slag resistance, and have poor service life.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] An erosion-resistant castable for ladles and a use method thereof. Casting material described in this embodiment is:

[0030] 45~48wt% corundum particles, 22~25wt% corundum fine powder, 18~20wt% aluminum magnesium spinel, 3~4wt% aluminate cement and 6~8wt% activated alumina micropowder as raw materials , add 0.1~0.2wt% polycarboxylic acid dispersant of the raw material and 3~5wt% micron-sized magnetic particles, mix the materials, add 4~5wt% water of the raw material, stir, cast, maintain, remove Mold, bake, and make castable green body.

[0031]The mass ratio of micron-sized magnetic particles: tert-butanol is 1: (1-1.6) and mixed evenly to obtain the magnetic particle coating. Then apply the magnetic particle coating on the surface of the castable green body, the coating thickness of the magnetic particle coating is 0.1-1mm, and then bake it at 80-110°C for 20-24 hours to obtain the Erosion-resistant castables.

[0032] The micron-sized magnetic particles are a mi...

Embodiment 2

[0036] An erosion-resistant castable for ladles and a use method thereof. In this embodiment, the micron-sized magnetic particles are a mixture of magnetite fine powder, nickel ferrite fine powder and cobalt ferrite fine powder, and the rest is the same as that of embodiment 1.

Embodiment 3

[0038] An erosion-resistant castable for ladles and a use method thereof. Casting material described in this embodiment is:

[0039] With 47~51wt% corundum particles, 20~23wt% corundum fine powder, 17~19wt% aluminum magnesium spinel, 3.5~4.5wt% aluminate cement and 5~7wt% activated alumina fine powder as Raw materials, plus 0.2-0.3wt% polycarboxylic acid dispersant and 2-4wt% micron-sized magnetic particles of the raw materials, mixing, and then adding 4-5wt% water of the raw materials, stirring, casting, curing, Demoulding and baking to obtain a castable green body.

[0040] The mass ratio of micron-sized magnetic particles: tert-butanol is 1: (1.4-1.8) and mixed evenly to obtain the magnetic particle coating. Then apply the magnetic particle coating on the surface of the castable green body, the coating thickness of the magnetic particle coating is 0.1-1mm, and then bake it at 80-110°C for 20-24 hours to obtain the Erosion-resistant castables.

[0041] The micron-sized m...

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Abstract

The invention provides an erosion-resistant castable for a steel ladle and a use method of the erosion-resistant castable. The technical scheme of the erosion-resistant castable is as follows: 45wt%-65wt% of corundum particles, 10wt%-25wt% of fine corundum powder, 10wt%-20wt% of alumina-magnesia spinel, 3wt%-5wt% of aluminate cement and 4wt%-8wt% of activated aluminium oxide micropowder are taken as raw materials, 0.1wt%-0.3wt% of a polycarboxylic acid dispersing agent and 0.1wt%-5wt% of micron-size magnetic particles are also added, the materials are mixed, 4wt%-5wt% of water is further added, all the materials are stirred and subjected to casting moulding, demoulding and roasting, and a castable green body is prepared; the micron-size magnetic particles and tertiary butanol in a mass ration being 1:(1-3) are blended and stirred uniformly, and a magnetic particle coating is obtained; the castable green body is coated with the magnetic particle coating, the coating layer thickness of the magnetic particle coating is 0.1-1 mm, then the castable green body is roasted for 20-24 h at the temperature of 80-110 DEG C, and the erosion-resistant castable for the steel ladle is obtained. The product has the characteristics of being capable of cleaning molten steel, good in slag resistance, resistant to erosion and long in service life.

Description

technical field [0001] The invention belongs to the field of castable technology. In particular, it relates to an erosion-resistant pouring material for a ladle and a use method thereof. Background technique [0002] Refractory material is the basic material of high temperature technology, and it has a very close relationship with the development of high temperature technology, especially with the development of iron and steel industry. In the field of metallurgical industry, refractory materials not only take on the role of containers, but also participate in the physical and chemical reactions of the smelting process, which has an important impact on the quality of steel. About 50~60% of the refractory damage in furnace lining bricks in the metallurgical industry is caused by various slag erosion, such as various steelmaking furnace linings, ladle working linings, etc. Therefore, refractory materials in contact with slag are affected by the erosion and penetration of sla...

Claims

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Application Information

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IPC IPC(8): C04B35/66
CPCC04B35/66
Inventor 黄奥连朋飞顾华志邹永顺张美杰付绿平
Owner WUHAN UNIV OF SCI & TECH
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