High-refractoriness and low-expansion molding sand for steel castings and preparation method of molding sand

A low-expansion technology for steel castings, applied in the field of high-refractory low-expansion molding sand for steel castings and its preparation, can solve the problems affecting the quality of castings, high thermal expansion coefficient, low refractoriness, etc., to ensure comprehensive performance and quality stability The effect of increasing heat resistance and reducing thermal expansion coefficient

Inactive Publication Date: 2016-10-05
安徽创奇乐智能游乐设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the continuous development of casting technology, the performance requirements of molding sand are getting higher and higher. The molding sand currently on the market has the disadvantages of low refractoriness and high thermal expansion coefficient, which affects the quality of castings.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0013] A high refractory and low expansion sand for steel castings, made of the following raw materials in weight (kg): kaolin 42, desulfurized petroleum coke residue 25, lithium porcelain stone 22, sericite 15, aluminum ash 18, emery 49, horn flash Stone 12, volcanic rock 8, superfine cobalt powder 5, cerium oxide nano hollow ball 4.5, periclase 12, sodium carboxymethyl inulin 8, sodium tungstate 6, modifier 515;

[0014] The preparation method of the modifier is as follows: a. Take the following raw materials by weight (kg): polyvinylpyrrolidone 18, polyvinyl alcohol 15, sodium tripolyphosphate 8, corn starch 20, guar gum 16, acrylic acid 40, acrylic acid Amide 35, soybean oil 10, Span 80 2, ammonium persulfate 0.2, sodium bisulfite 0.1; b. Mix cornstarch and guar gum evenly, add water equivalent to 4 times the amount of the mixture, and heat in a water bath to 90°C , stir for 20 minutes, cool down to 55°C, add soybean oil and Span 80, stir for 10 minutes, and set aside; c. ...

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PUM

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Abstract

The invention discloses high-refractoriness and low-expansion molding sand for steel castings and a preparation method of the molding sand. The molding sand is prepared from raw materials in parts by weight as follows: 36-48 parts of kaolin, 17-33 parts of desulfurized petroleum coke waste, 14-26 parts of lithium chinastone, 10-20 parts of sericite, 12-24 parts of aluminum ash, 41-53 parts of carborundum, 9-18 parts of hornblende, 5-10 parts of volcanic, 4-7 parts of ultrafine cobalt powder, 3-6 parts of cerium oxide hollow nanospheres, 10-15 parts of periclase, 6-12 parts of sodium carboxymethyl inulin, 5-8 parts of sodium tungstate and 490-530 parts of a modifier. The added raw materials such as the desulfurized petroleum coke waste, the aluminum ash, the ultrafine cobalt powder, the cerium oxide hollow nanospheres, periclase, sodium tungstate and the like can significantly improve the refractoriness of the molding sand and reduce the thermal expansion coefficient of the molding sand, so that the molding sand is not expanded and broken easily at the high temperature, the quality of the castings is improved, and the rejection rate of the castings is reduced.

Description

technical field [0001] The invention relates to a high refractory low-expansion molding sand for steel castings and a preparation method thereof, belonging to the technical field of molding sand. Background technique [0002] Sand casting is the most common casting method, and molding sand is the most important molding material in the current molding process. Molding sand is generally made by mixing molding materials such as raw sand for casting, molding sand binder and auxiliary additives in a certain proportion. Castings produced with sand molds account for more than 80% of the total casting production. The quality of molding sand directly affects the appearance quality of castings and casting defects such as sand holes, pores, and sand inclusions. With the continuous development of casting technology, the requirements for the performance of molding sand are getting higher and higher. The molding sand currently on the market has the disadvantages of low refractoriness an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/02
CPCB22C1/02
Inventor 张庆
Owner 安徽创奇乐智能游乐设备有限公司
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